Splice connector system for architectural covering support rods
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Solution Overview
Problem
Existing drapery window covering systems face challenges in convenient assembly, particularly for wide-spanning installations, and require improved solutions for joining support rod segments and reducing installation complexity and cost, while also providing aesthetically pleasing and motorized functionality.
Innovation Solution
A drapery system utilizing splice connectors to join multiple support rod segments, featuring helical guide structures and rotation mechanisms for lateral movement of drapery rings, along with a motorized option for smooth operation, which simplifies installation and reduces costs by allowing segment assembly and transportation ease.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If a single long support rod is used for wide-spanning installations, then the structural integrity and aesthetics are improved, but the transportation and installation complexity increase significantly
Solution Approach 1:
The support rod is divided into multiple segments that can be transported separately through hallways, stairwells, and elevators, then joined together using splice connectors to form a complete long-span support structure. This segmentation allows the rod to be broken down into manageable pieces for transportation while maintaining the capability to form a continuous structural element during installation.
2Shape
If a single long support rod is used, then the aesthetic appearance is improved, but the transportation through building passages becomes difficult
Solution Approach 1:
The support rod is divided into multiple segments that can be transported separately through hallways, stairwells, and elevators, then joined together using splice connectors to form a complete long-span support structure. This segmentation allows the rod to be broken down into manageable pieces for transportation while maintaining the capability to form a continuous structural element during installation.
3Reliability
If complex assembly systems are used for drapery installation, then the structural reliability is improved, but the installation ease and user accessibility deteriorate
Solution Approach 1:
The splice connectors are designed with self-aligning features and intuitive engagement mechanisms that allow users to assemble the segmented support rod without requiring specialized tools or technical expertise. The connector automatically guides the segments into proper alignment and secures them through simple insertion and locking actions, enabling end-users to perform the assembly themselves.
Solution Approach 2:
The splice connector acts as an intermediary component that simplifies the connection between support rod segments. It provides a standardized interface with features such as alignment guides, friction-fit surfaces, and locking mechanisms that make the assembly process straightforward while ensuring reliable structural connections between segments.
4Ease of operation
If motorized components are integrated into the drapery system, then the operational smoothness is improved, but the shipping cost and complexity increase
Solution Approach 1:
The motorized components are divided into separate modular units that can be shipped independently of the support rod segments. The motor assembly, control electronics, and mounting brackets are packaged as discrete components that can be easily assembled during installation, reducing shipping complexity and allowing for flexible configuration based on specific installation requirements.
Data Source
AI summary
In one or more embodiments, a drapery system is presented including a drapery support rod having a plurality of segments joined by one or more splice connectors. The splice connector includes a first section, a stop at an intermediate point, and a second section. The first and second sections include features configured and arranged to engage and connect with interior surfaces of the first and second segments, thereby operably connecting the first and second segments of the drapery support rod. The drapery support rod includes a helical guide structure on the exterior surface to move one or more of a plurality of ring members between an open and closed position, wherein the rings are configured and arranged to attach to an upper edge of a shade material and suspend the shade material from the drapery support rod.