Spliced Circuit Board Reflector Layout for Uniform Light Emission

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Solution Overview

Problem

Existing electronic devices face challenges in flexible size adjustment and uniform light emission, particularly when multiple circuit boards are spliced together, leading to potential dark streaks at gaps between boards due to inadequate light reflection.

Innovation Solution

The electronic device incorporates a circuit board with a substrate, semiconductor components, a first light reflecting structure on the surface, and a second light reflecting structure on both the surface and side surfaces, with the second structure extending into gaps between adjacent boards to ensure uniform light reflection and prevent dark streaks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple circuit boards are spliced together to achieve flexible size adjustment, then the device can be scaled to different sizes, but dark streaks appear at the gaps between boards due to insufficient light reflection

Engineering Contradiction:
Improveflexible size adjustmentVSAvoiduniform light emission
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The light reflecting structure extends from the front surface into the gap between circuit boards in the depth dimension, creating a three-dimensional configuration. This allows the structure to intercept and reflect light that would otherwise escape through the gaps, eliminating dark streaks while preserving the ability to splice multiple boards for flexible sizing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light reflecting structure is strategically positioned at the gaps between circuit boards where light reflection is most needed. By concentrating reflective material at these specific locations rather than uniformly across all surfaces, the design achieves uniform light emission while minimizing material usage and maintaining adaptability for different board configurations.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If a light reflecting structure is added to prevent dark streaks at gaps, then uniform light emission is improved, but the device complexity increases

Engineering Contradiction:
Improveuniform light emissionVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light reflecting structure serves multiple functions simultaneously: it reflects light to eliminate dark streaks, provides structural support at the gaps between boards, and can be integrated with the existing circuit board assembly process. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The light reflecting structure is merged with the circuit board assembly, forming an integrated component rather than a separate addition. This integration allows the reflective function to be achieved while maintaining a streamlined device architecture and simplifying the overall structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light utilization efficiency and maintains a uniform light emitting effect across the device, even when multiple boards are spliced, by effectively reflecting light emitted by semiconductor components.

Implementation Method 1

a first light reflecting structure disposed on the first surface and a second light reflecting structure disposed on the first surface and the at least one side surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11927312B2Electronic device
Publication Date: 2024.03.12 INNOLUX CORP
  • US11927312B2 patent drawing
  • US11927312B2 patent drawing
  • US11927312B2 patent drawing

AI summary

The disclosure provides an electronic device, including a circuit board, multiple semiconductor components, a first light reflecting structure, and a second light reflecting structure. The circuit board includes a substrate, and the substrate may have a first surface and at least one side surface. The multiple semiconductor components are disposed on the first surface. The first light reflecting structure is disposed on the first surface. The second light reflecting structure is disposed on the first surface and the at least one side surface.