Spliced Stator Module Structure for Precise Conveyor Positioning
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Solution Overview
Problem
The existing conveyor systems face challenges with low repeated positioning accuracy of the mover module at joints, which affects the system's overall efficiency and precision.
Innovation Solution
The proposed solution involves a stator module with an armature winding that includes a first protrusion protruding from the first splicing surface, allowing for precise splicing and positioning of adjacent stator modules, thereby enhancing the kinematic accuracy of the mover module.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Length of stationary object
If stator modules are spliced to extend the conveying line, then the conveying line length is increased, but the repeated positioning accuracy of the mover module at joints deteriorates
Solution Approach 1:
The stator module is divided into multiple splicing sections with standardized splicing surfaces, allowing the conveying line to be extended by connecting multiple segments while maintaining consistent positioning accuracy at each joint through precise surface matching
Solution Approach 2:
The splicing surfaces are equipped with specialized structures (first and second protrusions) that provide enhanced local positioning accuracy at the joints, ensuring that the connection points between spliced sections maintain high precision despite the overall line extension
Data Source
AI summary
Embodiments of the disclosure provide a stator module and a conveyor system. The stator module includes a stator body and an armature winding, wherein the armature winding is fixedly arranged on the stator body, the armature winding is provided with an upper surface and a lower surface which are oppositely arranged in a first direction, and a first splicing surface and a second splicing surface which are oppositely arranged in a second direction perpendicular to the first direction, the armature winding is provided with a first protrusion, and the first protrusion protrudes from the first splicing surface in the second direction, wherein the armature winding is provided with a plurality of armature coils arranged periodically, and at least part of the plurality of the armature coils are arranged in the first protrusion.