Splicing Display Panel with Accommodation Grooves for Seamless Alignment
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Solution Overview
Problem
Mini-LED direct display panels attached to LCD screens exceed the screen surface in height by more than 1 mm, causing visual differences and poor display effects when spliced.
Innovation Solution
A splicing display panel design featuring sub-display panels with accommodation grooves that allow the third sub-display panel to be fixed in these grooves, ensuring surfaces are on the same plane, thereby eliminating visual differences and achieving seamless splicing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If mini-LED direct display panel is attached to LCD screen bezel area, then seamless splicing effect is achieved, but visual difference occurs when viewed from side view due to height difference
Solution Approach 1:
The patent introduces a new spatial dimension by creating an accommodation groove that extends vertically into the first substrate. This groove provides a recessed space where the third sub-display panel can be positioned, allowing its outer surface to align with the outer surfaces of the first and second sub-display panels. By utilizing the vertical dimension through the groove structure, the height difference problem is resolved while maintaining the seamless splicing effect.
Solution Approach 2:
The third sub-display panel is nested within the accommodation groove of the first substrate. The groove acts as a receiving structure that accommodates the third panel, effectively integrating it into the overall display assembly. This nesting approach allows the third panel to be positioned at the correct height relative to the other panels, eliminating visual differences from side views while maintaining seamless splicing.
2Device complexity
If mini-LED direct display panel exceeds LCD screen surface in height by more than 1 mm, then splicing structure is simplified, but display effect deteriorates due to visual difference
Solution Approach 1:
Instead of increasing height in the vertical dimension, the patent uses the accommodation groove to create a recessed structure that allows the third sub-display panel to be positioned at the same outer surface level as the other panels. This dimensional approach resolves the conflict between structural simplicity and display quality by eliminating the need for height excess while maintaining easy assembly.
Solution Approach 2:
The accommodation groove serves as an intermediary structure between the first substrate and the third sub-display panel. It provides a standardized receiving space that facilitates precise positioning and alignment, acting as a mediator that ensures the third panel integrates seamlessly with the other panels without requiring complex adjustment mechanisms.
Data Source
AI summary
The present application provides a splicing display panel and a preparation method thereof. The splicing display panel comprises a first sub-display panel, a second sub-display panel, and a third sub-display panel. Both the first and second sub-display panels comprise a first substrate, and the first substrate comprises an accommodation groove. One end of the third sub-display panel is accommodated and fixed in the accommodation groove of the first sub-display panel, and another end is accommodated and fixed in the accommodation groove of the second sub-display panel. Surfaces of the first, second, and third sub-display panels facing away from a color film functional layer are flush.


