Splicing Frame Misaligned Seams Structural Stability
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Solution Overview
Problem
Existing splicing frame devices for display screens have unstable structures due to the alignment of splicing seams, which can lead to structural instability and require transverse connecting structures, increasing manufacturing costs and potential display defects.
Innovation Solution
The splicing frame device uses a misplaced arrangement of splicing seams between frame bodies in adjacent layers, eliminating the need for a transverse connecting structure by connecting frame bodies at the ends of seams, allowing for an integral structure with improved stability and reduced manufacturing costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If splicing seams in adjacent layers are aligned, then the structure is simpler to manufacture, but the structural stability deteriorates
Solution Approach 1:
The patent applies asymmetry by deliberately misaligning splicing seams between adjacent frame layers. Instead of aligning seams vertically across layers, the invention offsets them so that splicing seams in upper layers do not correspond with those in lower layers. This asymmetric arrangement eliminates the need for transverse connecting structures while maintaining structural stability, as the load is distributed across multiple frame bodies rather than concentrated at aligned seam locations.
2Stability of the object's composition
If transverse connecting structures are added to stabilize the structure, then the structural stability improves, but the device complexity increases
Solution Approach 1:
The patent extracts and eliminates the transverse connecting structures from the splicing frame device. By removing these complex connecting components, the invention simplifies the overall device structure while maintaining stability through the misplaced splicing seam arrangement. The solution takes out the unnecessary complexity of transverse connectors by relying on the geometric configuration of misaligned seams to provide structural integrity.
3Stability of the object's composition
If transverse connecting structures are used, then the structural stability improves, but the manufacturing cost increases
Solution Approach 1:
The patent removes transverse connecting structures from the design, thereby eliminating the additional manufacturing costs associated with producing and installing these components. The misaligned splicing seam configuration provides structural stability without requiring extra parts, reducing both material costs and assembly complexity.
4Ease of manufacture
If splicing seams are aligned in adjacent layers, then the assembly process is simpler, but display defects such as bright and dark lines increase
Solution Approach 1:
The patent uses asymmetric misalignment of splicing seams to prevent the formation of continuous vertical lines across multiple display screens. By offsetting seams between layers, the invention breaks up the visual continuity that would otherwise create noticeable bright and dark lines, improving display uniformity while maintaining reasonable assembly simplicity.
Data Source
AI summary
The invention discloses a splicing frame device and a splicing method thereof, wherein the splicing frame device is used for installing a display screen body and comprises at least two layers of frames connected up and down, each layer of frame comprises at least two frame bodies, in two adjacent layers of frames, a splicing seam between the frame bodies in the upper layer and a splicing seam between the frame bodies in the lower layer are arranged in a misplaced way, and the frame bodies at two sides of the splicing seam are both connected to the frame body at an end of the splicing seam. The splicing frame device can also be an integral structure even without a transverse connecting structure, which greatly improves the structure stability of the splicing frame device and is conductive to reducing the manufacturing cost of the splicing frame device.