Modular Splicing Leveler Handle for Compact Storage
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Solution Overview
Problem
Existing levelers, with long handle hand grip rods, occupy significant space during storage and transportation, and are prone to damage, affecting their service life and operational efficiency.
Innovation Solution
A splicing leveler with a splicing hand grip rod composed of multiple splicing pipes and hand grip rod extension fixators, featuring elastic rubber plugs and locking assemblies for secure connection, and a detachable leveling frame, reducing storage space and enhancing structural stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Length of moving object
If a long handle hand grip rod is used in traditional levelers, then the operational reach and effectiveness are improved, but the storage space requirement and transportation risk increase significantly
Solution Approach 1:
The hand grip rod is divided into multiple splicing pipes that can be assembled and disassembled. During operation, the pipes are connected to form a long handle for effective leverage. During storage and transportation, the pipes are separated into smaller segments that occupy minimal space, thus resolving the contradiction between operational length requirements and storage volume constraints
2Length of moving object
If a long handle hand grip rod is used in traditional levelers, then the operational reach is improved, but the susceptibility to damage and service life are worsened
Solution Approach 1:
By segmenting the long handle into multiple splicing pipes connected by locking assemblies, the structural integrity is maintained during operation while reducing vulnerability to damage. If one segment is damaged, only that specific pipe needs replacement rather than the entire long handle, thus improving reliability and service life
Solution Approach 2:
The locking assemblies are designed with protective features and the segmented structure inherently provides damage cushioning. If impact occurs during use or transportation, the segmented design prevents catastrophic failure of the entire handle, and the locking mechanisms are positioned to absorb and distribute impact forces, protecting the overall structure
3Stability of the object's composition
If the leveler is designed as a single integrated structure, then the structural stability is maintained, but the storage convenience and adaptability are reduced
Solution Approach 1:
The leveler is segmented into modular components (splicing pipes, leveling frame, handheld ring) that can be independently assembled and disassembled. The locking assemblies ensure stable connection during operation, while the modular nature enables flexible storage configurations and adaptation to different usage scenarios, thus achieving both structural stability and storage flexibility
Solution Approach 2:
The leveler transitions from a static integrated structure to a dynamic modular system. The splicing pipes can be adjusted in number and configuration based on operational needs, allowing the structure to adapt between a long stable handle for leveling operations and compact segmented form for storage, providing both stability when needed and flexibility when required
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The splicing design minimizes storage and transportation space, reduces damage risk, and maintains structural stability, thereby prolonging the leveler's service life and improving user experience.
Implementation Method 1
elastic rubber plugs and locking assemblies for secure connection
Data Source
AI summary
A splicing leveler includes a splicing hand grip rod. The splicing hand grip rod is connected with a leveling frame, a handheld ring is detachably installed on the splicing hand grip rod, the splicing hand grip rod includes at least two splicing pipes and a plurality of hand grip rod extension fixators, two adjacent splicing pipes are detachably connected through the hand grip rod extension fixators. The splicing leveler is of a novel structure, and effectively reduces the space occupied by the leveler during storage and transportation, facilitating convenient storage and transportation of the leveler.