Split Acid-Base AWL Reactor for Neutral-pH CO2 Sequestration

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Solution Overview

Problem

Current carbon capture and storage (CCS) methods are energy-intensive and expensive, and existing AWL processes face limitations in CO2 hydration kinetics and dissolution rates, leading to incomplete CO2 conversion to bicarbonate and acidic effluent water.

Innovation Solution

A reactor design with two chambers: a first chamber for CO2 gas adsorption and acid-enhanced conversion to bicarbonate, and a second chamber for base-facilitated conversion of unreacted aqueous CO2 to bicarbonate, using equimolar acid and base additions to maintain a neutral or near-neutral pH effluent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If acid is added to enhance CO2 hydration kinetics in AWL processes, then CO2 conversion rate is improved, but effluent water becomes acidic

Engineering Contradiction:
ImproveCO2 conversion rateVSAvoidacidic effluent
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The reactor is divided into two separate chambers: the first chamber performs acid-enhanced CO2 conversion to bicarbonate, while the second chamber neutralizes the acidic effluent. This segmentation allows each chamber to optimize its function without interfering with the other, resolving the contradiction between conversion rate and effluent pH

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second chamber acts as an intermediary that receives the acidic effluent from the first chamber and neutralizes it using a base. This intermediary step removes the harmful acidic effect while preserving the beneficial CO2 conversion that occurred in the first chamber

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If base is added to neutralize acidic effluent, then effluent pH is improved, but net base buildup occurs

Engineering Contradiction:
Improveeffluent pHVSAvoidnet base buildup
Core Design Contradiction:
Object-generated harmful factorsVSLoss of substance

Solution Approach 1:

The system uses feedback control where the pH of the effluent from the first chamber is monitored, and base is added to the second chamber in proportion to the acid added in the first chamber. This feedback mechanism ensures that the net acid-base balance remains neutral, preventing both acidic and basic buildup while maintaining proper effluent pH

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameters of acid and base addition dynamically based on the CO2 conversion rate and effluent pH requirements. By adjusting these parameters in real-time, the system maintains neutral pH effluent without creating net acid or base buildup

Inventive Principle:
Principle #35Parameter changes

3Productivity

If CO2 hydration kinetics are enhanced, then CO2 sequestration efficiency is improved, but dissolution rates become limiting

Engineering Contradiction:
ImproveCO2 sequestration efficiencyVSAvoiddissolution rate
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The first chamber performs preliminary action by enhancing CO2 hydration kinetics through acid addition, converting CO2 to bicarbonate before the effluent reaches the second chamber. This preliminary conversion accelerates the overall sequestration process without being limited by the natural dissolution rate in subsequent stages

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Efficient and scalable CO2 sequestration and storage as bicarbonate ions in water, with minimal environmental impact by maintaining a neutral pH effluent and avoiding net acid or base buildup, suitable for marine applications.

Implementation Method 1

a gas inlet for delivering a gas stream including a CO2 amount of CO2 gas to the first chamber

Methodology Applied
Scientific EffectGas absorption: Absorption (physical)

Implementation Method 2

a reaction medium solid

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

an acid inlet for delivering an acid amount of an acid to the first chamber

Methodology Applied
Scientific EffectAcid catalysis: Catalysis

Implementation Method 4

a base inlet for delivering a base amount of a base to the second chamber; wherein the base amount is equimolar to the acid amount

Methodology Applied
Scientific EffectBase reaction: Chemical Bonding

Data Source

PatentUS20250387752A1Split Acid-Base Streams to Improve AWL and Other Carbon Capture Reactors
Publication Date: 2025.12.25 CALCAREA INC
  • US20250387752A1 patent drawing
  • US20250387752A1 patent drawing
  • US20250387752A1 patent drawing

AI summary

A reactor for enhanced and scalable CO2 sequestration and storage in water with neutral or near neutral pH outflow is described, along with a method of use thereof. The reactor and method are an AWL reactor and method that additionally employ an acid to enhance CO2 hydration kinetics, and, as such, the conversion of CO2 to bicarbonate ions for storage. In addition, the reactor and method employ a base, in an amount equimolar to the acid's amount, to directly capture any un-titrated aqueous CO2, and, as such, to convert even more CO2 to bicarbonate ions for robust storage, and also to neutralize the otherwise over-acidified effluent water stream being returned to the environment from the reactor.