Split Plain Bearing Retention Using Elastic O-Ring Grooves
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Solution Overview
Problem
Existing plain bearings with metal snap rings face issues with secure cohesion and retention of the divided outer sliding surface element, and the installation process is complicated.
Innovation Solution
The use of rubber-elastic rings, specifically commercially available rubber O-rings, is introduced to hold together the divided outer sliding surface element, replacing the metal snap rings.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If metal snap rings are used to hold the divided outer sliding surface element, then the cohesion and retention are maintained, but the installation process becomes significantly more difficult
Solution Approach 1:
The patent changes the material parameter from rigid metal to elastic rubber, fundamentally altering the installation characteristics. The elastic ring can be compressed to a smaller diameter for installation, then naturally expands to its original size to secure the outer sliding surface element, making installation significantly easier while maintaining reliable retention.
Solution Approach 2:
The patent employs an elastic rubber ring instead of a rigid metal snap ring. The flexible nature of the rubber ring allows it to be deformed during installation and then return to its original shape, providing both ease of installation and secure retention through its elastic recovery force.
2Reliability
If metal snap rings are used to hold the divided outer sliding surface element, then the structural integrity is maintained, but the manufacturing cost increases
Solution Approach 1:
The patent replaces expensive metal snap rings with inexpensive rubber elastic rings. The rubber material is significantly cheaper to manufacture, and the rings can be produced using simple molding processes, thereby reducing manufacturing costs while maintaining functional integrity.
Solution Approach 2:
The patent uses rubber as an elastic material to create a retention ring that combines flexibility with sufficient mechanical strength. This material choice provides both structural integrity for holding the outer sliding surface element and cost-effectiveness compared to metal alternatives.
3Ease of manufacture
If an outer sliding surface element is divided into two semicircular portions, then the assembly can be manufactured and installed, but the cohesion and retention are not securely ensured
Solution Approach 1:
The elastic rubber ring acts as a flexible retaining element that securely holds the two semicircular portions of the outer sliding surface element together. The rubber material's elasticity allows it to exert continuous radial pressure, ensuring secure cohesion while accommodating minor dimensional variations in the divided elements.
Solution Approach 2:
The patent utilizes the elastic parameter of rubber material to create a retention mechanism that dynamically adapts to the divided outer sliding surface element. The elastic ring's ability to deform and recover provides secure retention, overcoming the cohesion problems associated with rigid fastening methods.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides improved cohesion and retention of the outer sliding surface element, while simplifying the installation process and reducing costs compared to metal snap rings.
Implementation Method 1
a rubber-elastic ring is disposed within the at least one groove of the outer surface element and is configured to hold together the divided outer sliding surface element
Data Source
AI summary
A plain bearing includes an outer sliding surface element and an inner sliding surface element enclosed by the outer sliding surface element. The outer sliding surface element is divided along a substantially planar surface that includes the main axis of the sliding bearing and is formed with at least one radially encircling groove on the outer surface. A rubber-elastic or elastomeric is inserted in the at least one groove such that the ring holds together or retains the divided outer sliding surface element.
