Dual-Cathode Secondary Battery Layout for Nickel Stability Tradeoffs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

As the nickel content in cathode active materials for lithium secondary batteries increases, the chemical structure and stability of the active material particles deteriorate, leading to gas generation during high SOC charging and discharging, and decreased rapid charging performance.

Innovation Solution

A secondary battery design featuring a first cathode group with a high nickel content lithium-nickel-based metal oxide and a second cathode group with a lower nickel content lithium-nickel-based metal oxide, each with distinct active material layers and structures, to improve stability and charge/discharge properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high nickel content lithium-nickel-based metal oxide is used as cathode active material, then capacity properties are increased, but chemical structure stability deteriorates and gas is generated during high SOC charging and discharging

Engineering Contradiction:
ImprovecapacityVSAvoidchemical structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The battery is divided into two separate cathode groups: a first cathode group using high nickel content lithium-nickel-based metal oxide for high capacity, and a second cathode group using lower nickel content lithium-nickel-based metal oxide for high stability. This segmentation allows each cathode group to specialize in different functions, resolving the contradiction between capacity and stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different nickel content cathode materials are applied to different cathode groups based on their specific functional requirements. The first cathode group uses high nickel content (0.85-0.95) for capacity, while the second cathode group uses lower nickel content (0.80-0.88) for stability, optimizing local properties for specific purposes.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If high nickel content lithium-nickel-based metal oxide is used as cathode active material, then capacity properties are increased, but rapid charging performance decreases

Engineering Contradiction:
ImprovecapacityVSAvoidrapid charging performance
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The battery is divided into two separate cathode groups: a first cathode group using high nickel content lithium-nickel-based metal oxide for high capacity, and a second cathode group using lower nickel content lithium-nickel-based metal oxide for rapid charging. This segmentation allows each cathode group to specialize in different functions, resolving the contradiction between capacity and rapid charging performance.

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If high nickel content lithium-nickel-based metal oxide is used as cathode active material, then energy density is improved, but stability at high temperature deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidstability at high temperature
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The battery is divided into two separate cathode groups: a first cathode group using high nickel content lithium-nickel-based metal oxide for high energy density, and a second cathode group using lower nickel content lithium-nickel-based metal oxide for high temperature stability. This segmentation allows each cathode group to specialize in different functions, resolving the contradiction between energy density and thermal stability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250132329A1Secondary Battery and Battery Assembly
Publication Date: 2025.04.24 SK ON CO LTD
  • US20250132329A1 patent drawing
  • US20250132329A1 patent drawing
  • US20250132329A1 patent drawing

AI summary

A secondary battery includes a first cathode group in which first cathodes are stacked adjacent to each other, a second cathode group in which second cathodes are stacked adjacent to each other, and anodes facing the first cathode or the second cathode. Each of the first cathodes includes a first cathode current collector and a first cathode active material layer on the first cathode current collector. Each of the second cathodes includes a second cathode current collector and a second cathode active material layer on the second cathode current collector. The second cathode active material layer has a different active material composition or a different stacked structure from that of the first cathode active material layer.