Split Charge Battery Start Assist System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Motor vehicles often face challenges in starting when the primary battery's state of charge is low, old, or underperforming, especially in cold temperatures, as existing systems lack effective assistance mechanisms to ensure reliable engine cranking.

Innovation Solution

An electrical system is implemented with a first battery, a second auxiliary battery, and programmable switches and a computer that monitors the state of charge and health of both batteries, connecting the auxiliary battery to assist the primary battery during engine starting and charging it when necessary, ensuring sufficient charge levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the primary battery is used to start the vehicle, then the vehicle starting function is achieved, but the reliability is insufficient when the battery state of charge is low or the battery is old

Engineering Contradiction:
Improvevehicle starting reliabilityVSAvoidbattery performance under varying conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The battery system is segmented into a primary battery and one or more auxiliary batteries. The primary battery remains responsible for vehicle starting operations, while auxiliary batteries serve as backup power sources. This segmentation allows the system to maintain high reliability by isolating the starting function to the primary battery while using auxiliary batteries to compensate when the primary battery's state of charge is low or when the primary battery is old and underperforming.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically changes operational parameters by monitoring the primary battery's state of charge, age, and performance metrics. When parameters indicate degradation (low state of charge, advanced age, reduced cranking capability), the system automatically transitions to using auxiliary batteries or a combination of batteries, thereby adapting to varying battery conditions and maintaining reliable vehicle starting.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If auxiliary batteries are added to assist the primary battery, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveengine cranking reliabilityVSAvoidbattery system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery management system operates autonomously by continuously monitoring the primary battery's state of charge, age, and performance. The system automatically determines when auxiliary battery assistance is needed and manages the power distribution without requiring user intervention. This self-service approach simplifies the user experience while maintaining the added reliability of multiple batteries, as the complexity is confined to the automated control system rather than requiring manual management of the battery configuration.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The auxiliary batteries serve multiple functions: they assist the primary battery during engine cranking when needed, provide backup power for vehicle electronics, and can be charged during key-off periods. This multi-functionality justifies the added complexity by providing several benefits from a single auxiliary battery addition, thereby improving reliability without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the auxiliary battery is used to charge the primary battery during key-off periods, then the primary battery state of charge is maintained, but the loss of energy in the auxiliary battery increases

Engineering Contradiction:
Improveprimary battery readinessVSAvoidauxiliary battery charge depletion
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The battery management system continuously monitors the state of charge of both the primary and auxiliary batteries, as well as the primary battery's age and performance metrics. Based on this feedback, the system intelligently decides when to transfer charge from the auxiliary to the primary battery. Charging occurs selectively during key-off periods only when the primary battery's state of charge falls below a threshold or when the primary battery is old, thereby maintaining primary battery readiness while minimizing unnecessary energy loss from the auxiliary battery.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of continuously charging the primary battery from the auxiliary battery, the system applies partial action by charging only when necessary (when the primary battery's state of charge is low or the primary battery is old). This selective charging approach maintains the primary battery's readiness without excessively depleting the auxiliary battery, optimizing the energy balance between the two battery systems.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system effectively assists the primary battery in starting the vehicle by maintaining a sufficient state of charge in the auxiliary battery, enhancing engine cranking performance and prolonging the primary battery's life through strategic charging during key-off periods.

Implementation Method 1

an electrical system of a vehicle includes a first battery, a second battery, a first switch electrically connected in series between the first battery and the second battery

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a computer communicatively coupled to the first switch and the second switch. The computer may be programmed with computer executable instructions to determine that the first battery will need assistance to start an engine of the vehicle

Methodology Applied
Scientific EffectElectrical measurement: Ohmmeter

Data Source

PatentUS11549477B1Split charge battery start assist
Publication Date: 2023.01.10 FORD GLOBAL TECH LLC
  • US11549477B1 patent drawing
  • US11549477B1 patent drawing
  • US11549477B1 patent drawing

AI summary

An electrical system of a vehicle includes a first battery, a second battery, a first switch electrically connected in series between the first battery and the second battery, an external connection point, and a second switch electrically connected in series between the second battery and the external connection point. The system and a method of operating the system include determining that the first battery will need assistance to start an engine of the vehicle, opening the second switch in response to a state of charge of the second battery decreasing below a charge threshold, and closing the first switch for the second battery to assist the first battery to crank the engine for starting.