Split Coil Uniform Magnetic Field for Implantable Device Charging

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Solution Overview

Problem

The existing method of determining alignment between an external charger and an implantable medical device (IMD) using coupling is inaccurate due to the non-uniform magnetic field generated by traditionally constructed coils, leading to incorrect indications of alignment and inefficient power transfer.

Innovation Solution

A split coil design is implemented in the external charger, where coil portions are positioned on either side of a substrate without radial current-carrying paths, resulting in a uniform magnetic field that allows for accurate alignment determination based on coupling and voltage measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a traditionally constructed coil is used in the external charger, then the coil structure is simple and easy to manufacture, but the magnetic field generated is non-uniform leading to inaccurate alignment determination

Engineering Contradiction:
Improvealignment determination accuracyVSAvoidcoil structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The coil is divided into multiple segments or sections, each contributing to the overall magnetic field in a controlled manner. This segmentation allows the magnetic field to be more uniform across the charging area, improving alignment determination accuracy without requiring complex manufacturing processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the coil are designed with specific current path characteristics that optimize the magnetic field distribution in local regions. By controlling the current paths to avoid radial configurations and instead use concentric or parallel paths, each section contributes uniformly to the magnetic field, enhancing overall measurement precision.

Inventive Principle:
Principle #3Local quality

2Productivity

If a traditionally constructed coil is used in the external charger, then the coil design is straightforward, but power transfer efficiency is reduced due to misalignment errors

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidcoil design simplicity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The coil is divided into multiple segments or sections, each contributing to the overall magnetic field in a controlled manner. This segmentation allows the magnetic field to be more uniform across the charging area, improving alignment determination accuracy without requiring complex manufacturing processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coil design parameters such as turn density, wire gauge, and spatial arrangement are optimized to generate a uniform magnetic field. By adjusting these parameters, the system achieves better alignment detection and power transfer efficiency while maintaining manufacturability through standard coil winding techniques.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If radial current-carrying paths are used in the coil, then the coil construction is simple, but the magnetic field becomes non-uniform causing alignment indication errors

Engineering Contradiction:
Improvealignment indication accuracyVSAvoidcurrent path configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different portions of the coil are designed with specific current path characteristics that optimize the magnetic field distribution in local regions. By controlling the current paths to avoid radial configurations and instead use concentric or parallel paths, each section contributes uniformly to the magnetic field, enhancing overall measurement precision.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The coil design parameters such as turn density, wire gauge, and spatial arrangement are optimized to generate a uniform magnetic field. By adjusting these parameters, the system achieves better alignment detection and power transfer efficiency while maintaining manufacturability through standard coil winding techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The split coil design provides a more accurate indication of alignment, ensuring efficient power transfer and reducing the risk of misalignment errors, thereby improving the charging process for implantable medical devices.

Implementation Method 1

Power transmission from the external charger 50 to the IMD 10 occurs wirelessly and transcutaneously through a patient's tissue 25, via inductive coupling. Primary charging coil 52 in the external charger 50 is energized via charging circuit 64 with an AC current, Icharge, to create a magnetic charging field 66.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10342984B2Split coil for uniform magnetic field generation from an external charger for an implantable medical device
Publication Date: 2019.07.09 BOSTON SCI NEUROMODULATION CORP
  • US10342984B2 patent drawing
  • US10342984B2 patent drawing
  • US10342984B2 patent drawing

AI summary

A charging system for an Implantable Medical Device (IMD) includes a split charging coil for generating a magnetic field to provide power to the IMD. The split charging coil includes a first coil portion and a second coil portion, each of which can be formed as a mechanical winding of an insulated conductor. The first and second coil portions are connected to each other in a way that substantially reduces or eliminates any current-carrying path that is routed radially with respect to the coil. As a result, the split coil produces a uniform magnetic field that enables a more accurate determination of alignment between the coil and the IMD than is available using traditional charging coils.