Split Cooling Circuits for MRI Magnet Thermal Management

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Solution Overview

Problem

Magnetic resonance systems face high energy consumption and operational costs due to inefficient cooling systems, particularly in superconducting magnets, where constant cooling is required, and existing modes do not adapt to heat load variations, leading to constant power consumption.

Innovation Solution

A dual cooling circuit system where a dedicated circuit for the magnetic unit and separate circuits for other components allow for selective operation based on activity state, using a control device to manage pump settings and flow rates, enabling energy-saving by switching off inactive circuits and optimizing coolant flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single cooling circuit is used for all components including the magnet unit, then the cooling system can maintain continuous operation, but the power consumption increases because the pump must run continuously even when some components do not require cooling

Engineering Contradiction:
Improvecontinuous cooling operationVSAvoidpump power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The cooling system is divided into multiple independent cooling circuits, each dedicated to specific components. The first cooling circuit cools the magnet unit while the second cooling circuit cools other components such as the gradient system. This segmentation allows independent control of each circuit, enabling the pump to operate only when necessary for each specific component, thereby reducing overall power consumption while maintaining reliable cooling where needed.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If the pump speed is adjusted to match heat load variations, then energy consumption can be reduced, but the cooling system cannot respond quickly enough to sudden increases in heat generation

Engineering Contradiction:
Improvecooling system power consumptionVSAvoidresponse speed to heat load changes
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The control device continuously monitors the operating state of the magnetic resonance system and proactively adjusts the pump speed in advance based on anticipated heat load requirements. When the system transitions to a scanning mode, the control device increases pump speed before significant heat accumulation occurs, ensuring immediate cooling response while optimizing energy consumption by avoiding excessive pumping during low-load periods.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the cooling system operates in fixed modes with constant pump speed, then the system is simple to control, but the power consumption remains high and cannot be optimized for varying operational demands

Engineering Contradiction:
Improvecontrol simplicityVSAvoidcooling system power consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The cooling system transitions from fixed operational modes to dynamic, continuous adjustment of pump speed based on real-time monitoring of the magnetic resonance system's operational state. The control device modulates the pump speed continuously according to the actual cooling requirements, allowing the system to adapt seamlessly to varying demands while maintaining simple operation through automated control, thereby significantly optimizing power consumption.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power consumption and enhances energy efficiency by ensuring only active components are cooled, thereby lowering overall energy requirements and operational costs while maintaining reliable cooling for the magnetic unit.

Implementation Method 1

a first cooling circuit for heat transfer of heat from a magnet unit of the magnetic resonance system

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

at least one pump device for transporting a cooling medium in the first cooling circuit and/or in the second cooling circuit

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4498109A1Cooling system with split cooling circuits for a magnetic resonance system, magnetic resonance system and method
Publication Date: 2025.01.29 SIEMENS HEALTHINEERS AG
  • EP4498109A1 patent drawingFigure 1~2
  • EP4498109A1 patent drawingFigure 3~4
  • EP4498109A1 patent drawingFigure 5~6

AI summary

The invention relates to a cooling system (12) for a magnetic resonance system (1), comprising: - a first cooling circuit (13) for heat transfer from a magnet unit (15) of the magnetic resonance system (1), - at least one second cooling circuit (14) distinct from the first cooling circuit (13) for heat transfer from at least one component (17, 18) of the magnetic resonance system (1) distinct from the magnet unit (15), - at least one pump assembly (26) for transporting a cooling medium in the first cooling circuit (13) and/or in the second cooling circuit (14), and - at least one control device (27) for controlling the first and/or second cooling circuit (13, 14) and the pump assembly (26). The invention further relates to a magnetic resonance system (1) and a method.