Split Driver Backlight Systems for LED Dimming

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Solution Overview

Problem

Existing LED dimming systems for display backlights face issues with power loss, current accuracy, susceptibility to noise, and driver area when using a single DAC and PWM switch for mixed-mode dimming, leading to inefficient power consumption and potential color shifts.

Innovation Solution

Implementing a dual driver circuit with a smaller driver stage for PWM dimming and a larger stage for direct current control, allowing for selectable and trimmable direct-to-PWM transition currents, and using multi-peak PWM control to reduce headroom voltages and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single DAC and PWM switch are used for mixed-mode dimming, then device complexity is reduced, but power loss increases and current accuracy deteriorates

Engineering Contradiction:
Improvedriver circuit complexityVSAvoidpower loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The driver circuit is segmented into two distinct stages: a first driver stage for PWM dimming control and a second driver stage for direct current control. This segmentation allows each stage to be optimized for its specific function, reducing overall power loss while maintaining manageable complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between PWM dimming mode and direct current control mode based on operating conditions. The transition between modes is controlled by comparing a dimming control signal with a reference signal, enabling adaptive operation that minimizes power loss across different brightness levels.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single DAC and PWM switch are used for mixed-mode dimming, then device complexity is reduced, but current accuracy deteriorates

Engineering Contradiction:
Improvedriver circuit complexityVSAvoidcurrent accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The driver circuit is segmented into two distinct stages: a first driver stage for PWM dimming control and a second driver stage for direct current control. This segmentation allows each stage to be optimized for its specific function, with the second stage providing precise current control through direct feedback mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second driver stage incorporates feedback mechanisms that continuously monitor and adjust the current flowing through the LED, ensuring high current accuracy. The feedback loop compares the actual current with the target current and makes real-time corrections.

Inventive Principle:
Principle #23Feedback

3Device complexity

If a single DAC and PWM switch are used for mixed-mode dimming, then device complexity is reduced, but noise susceptibility increases

Engineering Contradiction:
Improvedriver circuit complexityVSAvoidnoise susceptibility
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The driver circuit is segmented into two distinct stages: a first driver stage for PWM dimming control and a second driver stage for direct current control. This segmentation isolates noise-generating components to the first stage while the second stage provides clean, noise-free current control through dedicated analog circuitry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses an intermediary switching mechanism that seamlessly transitions between PWM and direct current control modes. This intermediary layer filters out noise and ensures smooth operation during mode transitions, preventing noise propagation to the load.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of energy

If multi-peak PWM control is used, then headroom voltages are reduced and power consumption decreases, but driver area increases

Engineering Contradiction:
Improvepower consumptionVSAvoiddriver area
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The system dynamically adjusts the number of PWM peaks based on the required dimming level and operating conditions. The controller selectively activates different numbers of PWM peaks (single-peak, multi-peak) to achieve the desired brightness while minimizing power consumption and driver area usage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters including PWM frequency, duty cycle, and peak current levels to optimize power consumption. By adjusting these parameters dynamically, the system achieves efficient operation without requiring excessive driver area.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power consumption, improves current accuracy, and minimizes noise susceptibility while maintaining high resolution and reducing driver area, enabling efficient and precise brightness control for LED backlights.

Implementation Method 1

a first driver stage coupled to the light-emitting diode and having a pulse-width modulation controller

Methodology Applied
Scientific EffectPulse-width modulation: Phase Modulation

Implementation Method 2

a second driver stage coupled to the light-emitting diode and having a second current controller

Methodology Applied
Scientific EffectDirect current control:

Implementation Method 3

The backlight unit includes one or more light-emitting diodes (LEDs) that generate light

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Data Source

PatentUS10237936B2Split driver backlight systems and methods
Publication Date: 2019.03.19 APPLE INC
  • US10237936B2 patent drawing
  • US10237936B2 patent drawing
  • US10237936B2 patent drawing

AI summary

Aspects of the subject technology relate to control circuitry for light-emitting diodes. The control circuitry may operate a light-emitting diode using a multi-peak pulse-width-modulation signal. The control circuitry may include a multi-stage driver having a relatively larger driver stage for providing a direct current through a light-emitting diode and a relatively smaller driver stage configured to cooperate with a pulse-width-modulation controller to pulse-width-modulate a current through the light-emitting diode.