Split-Flight Piles Balance Loads During Ground Augering

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing pipe piles face challenges in efficient insertion into the ground due to the lack of effective mechanisms for balancing loads during axial rotation, which can lead to uneven penetration and increased difficulty in achieving desired orientations.

Innovation Solution

A pile assembly comprising an elongate hollow cylindrical member with a drive member and a plurality of flight members, where axial rotation of the drive member causes the flight members to auger the pile into the ground, balancing loads and facilitating efficient insertion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pipe piles are driven into the ground using axial rotation, then the pile can be inserted into the ground, but the loads on the pile are unbalanced causing uneven penetration and difficulty in achieving desired orientations

Engineering Contradiction:
Improveease of pile insertionVSAvoidload balance on pile
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The flight members are divided into multiple segments arranged around the pile shaft, with each segment spaced apart from the others. This segmentation allows the load to be distributed across multiple contact points rather than concentrated at a single location, thereby balancing the loads during axial rotation and preventing uneven penetration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flight members are positioned at asymmetric intervals around the circumference of the pile shaft rather than in symmetric patterns. This asymmetric arrangement ensures that as the pile rotates, the flight members engage the ground at different positions and times, creating a balancing effect that stabilizes the penetration process and improves orientation control

Inventive Principle:
Principle #4Asymmetry

2Productivity

If traditional drive methods are used without flight members, then the pile structure is simpler, but the penetration efficiency and load distribution are poor

Engineering Contradiction:
Improvepenetration efficiencyVSAvoidpile structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The flight members serve multiple functions simultaneously: they act as cutting edges to facilitate penetration into the ground, provide load distribution during rotation, and enable directional control through their asymmetric arrangement. This multi-functionality increases penetration efficiency without requiring separate systems for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The flight members are designed to dynamically engage and disengage with the ground during the axial rotation of the pile. As the pile rotates, the flight members progressively contact the ground at different positions, creating a dynamic load distribution pattern that adapts to varying soil conditions and improves penetration efficiency

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables balanced load distribution and efficient penetration of the pile into the ground, allowing for easier orientation and deeper driving, thereby improving the insertion process of pipe piles.

Implementation Method 1

Axial rotation of the elongate member causes the plurality of flight members to auger the elongate member into the ground

Methodology Applied
Scientific EffectAuger effect: Archimedes Screw

Data Source

PatentUS10385531B2Split flight pile systems and methods
Publication Date: 2019.08.20 AMERICAN PILEDRIVING EQUIPMENT INC
  • US10385531B2 patent drawing
  • US10385531B2 patent drawing
  • US10385531B2 patent drawing

AI summary

A pile assembly to be driven into the ground comprises an elongate member, a drive member, and a plurality of flight members. The drive member is supported by the elongate member to facilitate axial rotation of the elongate member. The plurality of flight members is supported by the elongate member. Axial rotation of the elongate member causes the plurality of flight members to auger the elongate member into the ground. The flight members are arranged to balance the loads on the elongate member as the elongate member is driven into the ground.