Split-Image Light Projection Device for Compact Dashboards

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Solution Overview

Problem

Current light projection devices for automotive interiors are bulky, costly, and complex due to the use of multiple projection units, LEDs, and optical devices, making them difficult to integrate into thin dashboards and complicating thermal management.

Innovation Solution

A light projection device using a single light source, optical engine, and digital micromirror device in a single housing to split a main image into two independent images projected in different directions, reducing component count and size, and incorporating a thermal management system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple projection units, LEDs, and optical devices are used to project different images on each side of the dashboard, then the projection capability and image differentiation are improved, but the device size becomes very large and difficult to integrate into thin dashboards

Engineering Contradiction:
Improveprojection capabilityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The single projected image is segmented into two separate images by the optical device, which directs different portions of the image to different sides of the dashboard. This allows one projection unit to perform the work of multiple projection units, reducing device size while maintaining projection capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single projection unit with an optical device performs multiple functions: projecting to the left dashboard, projecting to the right dashboard, and potentially projecting to both sides simultaneously. This multi-functionality eliminates the need for separate projection units for each dashboard side, significantly reducing device volume

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple projection units and optical devices are used, then the projection capability is improved, but the manufacturing cost increases

Engineering Contradiction:
Improveprojection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Multiple projection functions are merged into a single projection unit by integrating an optical device that can direct light to multiple destinations. This consolidation reduces the total number of components required, lowering manufacturing costs while maintaining the capability to project different images on each dashboard side

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple light sources and electronic devices are used, then the projection capability and image quality are improved, but thermal management becomes more complex

Engineering Contradiction:
Improveprojection capabilityVSAvoidthermal management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple light sources are merged into a single light source within the projection unit. This consolidation reduces the total heat generation points and simplifies the thermal management system, as heat from a single source is easier to manage and dissipate compared to multiple distributed heat sources, while still maintaining the capability to project to multiple dashboard sides through the optical device

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a compact, cost-effective device that can be easily integrated into vehicle dashboards or ceilings, simplifying thermal management and reducing production costs.

Implementation Method 1

an optical engine including a digital micromirror device, the optical engine being located downstream of the light source and containing data information corresponding to a main image so as to project said main image along a predetermined light path

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an optical device arranged on the light path of the main image such that it receives the main image, and configured to project a first portion of the main image as a first image in a first direction and to project a second portion of the main image as a second image in a second direction

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP4579336A1Light projection device
Publication Date: 2025.07.02 OPMOBILITY LIGHTING GERMANY GMBH
  • EP4579336A1 patent drawingFigure 1~2
  • EP4579336A1 patent drawingFigure 3~4
  • EP4579336A1 patent drawing

AI summary

The invention concerns an image projection device (15) comprising: - a light source (24), preferably comprising a light-emitting diode, - an optical engine (35) including a digital micromirror device (36), the optical engine (35) being configured to be fed by the light source (24) and containing data information corresponding to a main image (30), so as to project said main image along a predetermined light path. The main image is formed by the reunion of a first image and a second image, different from the first image, that are adjoined to each other. The light projection device (15) further comprises an optical device (40) arranged on the light path of the main image (20) such that it receives the first image and the second image, and is configured to project said first image in a first direction and to project said second image in a second direction, different from the first direction.