Split Jaw Electrosurgical Instrument for Simultaneous Cutting and Sealing

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Solution Overview

Problem

Current electrosurgical instruments lack a mechanism to simultaneously cut and seal tissue efficiently, often requiring separate steps for cutting and coagulation, which can be cumbersome and less effective.

Innovation Solution

An electrosurgical device with a handpiece, shaft, and end effector that includes a firing beam and jaws capable of articulation, allowing for simultaneous tissue cutting and sealing through bipolar RF energy application, with a mechanism that enables the jaws to close and seal tissue before cutting, ensuring effective hemostasis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If separate steps are used for cutting and coagulation, then each function can be performed with dedicated tools, but the procedural complexity increases and surgical efficiency decreases

Engineering Contradiction:
Improvesurgical efficiencyVSAvoidprocedural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines cutting and coagulation functions into a single electrosurgical instrument. The jaw assembly integrates both a cutting edge for tissue division and electrode surfaces for RF energy delivery, allowing simultaneous or sequential cutting and sealing in one operational step, thereby improving surgical efficiency and reducing procedural complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrosurgical instrument is designed with multi-functionality, where the same jaw assembly performs both cutting and coagulation tasks. The cutting element and electrode surfaces work together to provide tissue division and hemostatic sealing, making the device universal for multiple surgical functions and eliminating the need for separate cutting and coagulation tools

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If RF energy is applied to seal tissue, then hemostasis is achieved, but the tissue cutting capability is compromised

Engineering Contradiction:
Improvehemostatic sealingVSAvoidtissue cutting effectiveness
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The jaw assembly is segmented into distinct functional zones: a cutting edge for tissue division and separate electrode surfaces for RF energy delivery. This segmentation allows the cutting function and coagulation function to operate independently yet simultaneously, ensuring that RF energy application for sealing does not interfere with the cutting capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The instrument enables preliminary cutting of tissue followed immediately by RF energy application for sealing in a continuous motion. The cutting edge severs the tissue first, and then the electrode surfaces apply RF energy to the freshly cut ends to achieve hemostasis, ensuring both cutting effectiveness and reliable hemostatic sealing

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the jaw structure is simplified for easier operation, then ease of use improves, but the ability to control energy delivery and cutting precision deteriorates

Engineering Contradiction:
Improvejaw operationVSAvoidcutting precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The jaw assembly incorporates dynamic elements including movable jaws with articulation capability and adjustable positioning mechanisms. This allows the jaws to adapt to different tissue types and surgical angles while maintaining precise alignment between the cutting edge and electrode surfaces, ensuring both ease of operation and cutting precision

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The instrument integrates mechanical jaw closure with controlled RF energy delivery. The mechanical actuation of the jaws is coupled with electrical control systems that regulate RF energy application, replacing purely mechanical operation with a coordinated mechano-electrical system that enhances precision while maintaining ease of use

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient cutting and sealing of tissue in a single operation, reducing procedural complexity and improving hemostatic sealing, thereby enhancing surgical precision and efficiency.

Implementation Method 1

elements that transmit radio frequency (RF) energy to tissue (e.g., to coagulate or seal the tissue)

Methodology Applied
Scientific EffectRadio frequency (RF) energy: Electromagnetic Induction

Implementation Method 2

bipolar RF energy application, with a mechanism that enables the jaws to close and seal tissue before cutting

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9237900B2Surgical instrument with split jaw
Publication Date: 2016.01.19 CILAG GMBH INTERNATIONAL
  • US9237900B2 patent drawing
  • US9237900B2 patent drawing
  • US9237900B2 patent drawing

AI summary

An apparatus for operating on tissue includes an end effector having a first jaw and a second jaw that pivots relative to the first jaw from a closed position to an open position. The second jaw includes a first portion and a second portion that pivots relative to the first portion. The second portion is positioned adjacent to the first portion of the second jaw when the second jaw is in the closed position. The first and second portions of the second jaw pivot outwardly as the second jaw is pivoted from the closed position to the open position.