Split J-Lay Guide Assemblies for Narrow-Space Pipe Deployment

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Solution Overview

Problem

Conventional stinger assemblies for J-lay operations in pipe-lay vessels are unitary and inflexible, limiting their ability to operate in narrow spaces and requiring complete retraction for maintenance, which interrupts pipelaying operations.

Innovation Solution

A guide structure comprising independently movable port-side and starboard-side guide assemblies that can adjust to various pipeline angles and retract independently for maintenance, allowing continuous pipelaying and flexible operation within narrow vessel openings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a unitary stinger assembly is used, then structural strength and stability are improved, but flexibility and ease of maintenance are worsened

Engineering Contradiction:
Improvestructural strengthVSAvoidflexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The stinger assembly is divided into multiple independently movable guide assemblies (port-side and starboard-side) that can operate separately. Each guide assembly functions as an independent unit with its own support structure, allowing selective positioning and maintenance of individual segments while maintaining overall structural integrity through coordinated operation.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If a unitary stinger assembly is used, then structural stability is improved, but ease of maintenance and operational continuity are worsened

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of maintenance
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The stinger is segmented into independent guide assemblies that can be maintained separately. When one guide assembly requires maintenance, it can be retracted or serviced without affecting the other assemblies, allowing continuous pipelaying operations to proceed with the remaining functional assemblies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each guide assembly is designed with independent mobility and adjustability, allowing dynamic positioning and reconfiguration. This enables maintenance personnel to access and service individual assemblies without dismantling the entire stinger structure, significantly improving ease of maintenance while preserving structural stability through the coordinated arrangement of multiple assemblies.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a conventional stinger is used, then simplicity of structure is improved, but adaptability to narrow spaces and angle adjustment are worsened

Engineering Contradiction:
Improvesimplicity of structureVSAvoidadaptability to narrow spaces
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The stinger structure is divided into separate port-side and starboard-side guide assemblies that can be independently positioned and adjusted. This segmentation allows each assembly to be optimized for narrow space operations while maintaining the overall functional simplicity of a stinger-based pipelaying system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each guide assembly incorporates independent mobility and angle adjustment capabilities, allowing the stinger to adapt to various operational conditions and narrow vessel openings. The dynamic positioning of individual assemblies provides versatility in confined spaces while preserving the fundamental simplicity of the stinger concept.

Inventive Principle:
Principle #15Dynamics

4Ease of repair

If the complete stinger is refracted for maintenance, then thorough maintenance is improved, but productivity and operational time are worsened

Engineering Contradiction:
Improvethorough maintenanceVSAvoidproductivity
Core Design Contradiction:
Ease of repairVSProductivity

Solution Approach 1:

The stinger is divided into independent guide assemblies that can be maintained separately. Maintenance personnel can service one or two specific assemblies without retracting the entire stinger structure, allowing thorough maintenance of critical components while minimizing interruption to pipelaying operations. The independent assemblies enable selective maintenance based on actual wear or operational requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The independent guide assemblies allow continuous pipelaying operations to proceed while maintenance is performed on individual assemblies. The system maintains operational continuity by enabling maintenance of only the necessary components rather than requiring complete stinger retraction, thus preserving productivity while ensuring thorough maintenance of affected parts.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS11149877B2J-lay guide structure
Publication Date: 2021.10.19 SHANGHAI ZHENHUA HEAVY IND
  • US11149877B2 patent drawing
  • US11149877B2 patent drawing
  • US11149877B2 patent drawing

AI summary

A guide structure is provided for guiding deployment of a pipeline from a hang-off structure through an opening in a vessel during a J-lay operation. The guide structure comprises a port-side guide assembly and a starboard-side guide assembly for engaging and guiding the pipeline below the hang-off structure, wherein the port and star-board-side guide assemblies are independently moveable to engage and guide the pipeline. The guide assemblies may be mounted to traverse on rails provided within the opening.