Split Lighting Engine Thermal Management

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Solution Overview

Problem

Traditional lighting devices, such as incandescent and LED lighting, face challenges in balancing light output with heat management, as LEDs generate heat during operation, which can lead to reduced lifespan and efficiency.

Innovation Solution

A split lighting engine with thermally separated sub-engines, each equipped with a component to regulate electric current or power based on its thermal environment, allowing for individual operation and enhanced heat dissipation, thereby increasing power application and light generation while prolonging component lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a single large lighting engine is used, then the device structure is simpler, but the heat dissipation capability is reduced and component lifespan is shortened

Engineering Contradiction:
Improvecomponent lifespanVSAvoidlighting engine structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The lighting engine is divided into multiple independent sub-engines (first sub-engine and second sub-engine), each with its own solid state light source and current regulation component. This segmentation allows each sub-engine to dissipate heat independently, preventing thermal accumulation that would otherwise shorten component lifespan, while maintaining overall system functionality through modular architecture.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If more power is applied to increase light output, then illumination intensity increases, but heat generation increases and component lifespan decreases

Engineering Contradiction:
Improvelight outputVSAvoidcomponent lifespan
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

By dividing the lighting system into multiple sub-engines with independent thermal zones, each sub-engine can operate at high power levels to maximize light output without causing excessive heat accumulation in a single location. The thermal separation allows sustained high illumination intensity while preserving component lifespan through distributed heat management.

Inventive Principle:
Principle #1Segmentation

3Duration of action of stationary object

If heat dissipation is improved through thermal separation, then component lifespan is extended, but the device structure becomes more complex

Engineering Contradiction:
Improvecomponent lifespanVSAvoiddevice structure
Core Design Contradiction:
Duration of action of stationary objectVSShape

Solution Approach 1:

The lighting device employs multiple sub-engines positioned to create natural thermal separation, with each sub-engine comprising a solid state light source and associated current regulation components. This segmentation inherently distributes heat generation across multiple spatial zones, extending component lifespan through reduced thermal stress while maintaining a structured but manageable device architecture.

Inventive Principle:
Principle #1Segmentation

4Temperature

If current regulation components are added to each sub-engine, then individual thermal management is achieved, but device complexity increases

Engineering Contradiction:
Improvethermal environment controlVSAvoidnumber of components
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Each sub-engine is equipped with its own current regulation component, creating independently controllable thermal zones. This segmentation enables precise temperature management for each light source, allowing the system to adapt to varying thermal environments and extend component lifespan through optimized thermal conditions, while the modular component arrangement keeps the overall complexity manageable.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables increased heat dissipation, allowing for more power to be applied to the lighting engine, resulting in higher light output and prolonged component lifespan by adapting to varying thermal environments.

Implementation Method 1

LEDs generate heat during operation due to the imperfect conversion from electrical energy to light

Methodology Applied
Scientific EffectLight emitting diode (LED) conversion: Light Emitting Diode

Implementation Method 2

including heat sinks for storing the heat, and/or heat conductors which transport the heat to an enclosure

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Implementation Method 3

heat conductors which transport the heat to an enclosure, e.g. an envelope in an LED bulb

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentEP3298323B1Lighting device comprising a split lighting engine
Publication Date: 2019.10.02 SIGNIFY HOLDING BV
  • EP3298323B1 patent drawingFigure 1
  • EP3298323B1 patent drawingFigure 2~3
  • EP3298323B1 patent drawingFigure 4

AI summary

The present invention relates to a lighting device (100, 200, 300) comprising a split lighting engine with at least two thermally separated sub-engines (104, 106, 202, 204, 206, 302). Each sub-engine comprises at least one solid state light source (114, 212, 306) and a component (118, 210, 304) adapted to regulate electric current or power to the at least one solid state light source (114, 212, 306), so that the sub-engines (104, 106, 202, 204, 206, 302) are individually drivable based on a thermal environment of each sub-engine.