Split Nut Assembly With Unequal Thread Pitches for Reusable Fastening
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Solution Overview
Problem
Current bolt-nuts with equal pitches face issues in detaching the nut after paint application or ridge deformation, leading to resource waste due to inability to reuse the nut, and they lack sufficient fastening force and ease of movement.
Innovation Solution
A bolt-nut design featuring a cylindrical nut body divided into sections, a cover body with tapered portions, and a spring mechanism allowing for unequal pitches between the bolt and nut screws, enabling easy detachment and re-use while maintaining a strong fastening force through varying ridge contact points.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the bolt and nut have equal pitches, then the nut can move along the bolt when being threaded, but the nut cannot be held by the bolt and is naturally loosened
Solution Approach 1:
The patent applies asymmetry by setting different pitches for the bolt and nut. Specifically, the pitch of the bolt ridges is made different from the pitch of the nut ridges, creating an asymmetric relationship that prevents the nut from naturally loosening while still allowing it to be threaded onto the bolt. This asymmetric pitch design resolves the contradiction by maintaining both movability during assembly and stability during fastening.
2Ease of manufacture
If the nut is threaded onto the bolt with equal pitches, then the ridges mesh with each other, but the ridges on one side have clearance while the ridges on the other side contact tightly
Solution Approach 1:
The asymmetric pitch design between bolt and nut ridges ensures that when the ridges mesh, the contact is distributed more uniformly. By making the pitches different, the patent prevents the situation where one side has clearance while the other side contacts tightly, thereby improving ridge contact uniformity while maintaining ease of manufacture.
3Ease of manufacture
If the bolt-nut is painted in the state where the nut is threaded onto the bolt, then the ridges are covered with paint film, but the nut cannot be detached from the bolt
Solution Approach 1:
The asymmetric pitch design allows the nut to be detached even after painting. Because the pitches are different, the nut does not become permanently locked to the bolt when paint is applied. The nut can still be removed by applying sufficient force to overcome the paint film adhesion, enabling reuse and maintenance while still allowing for paint application during manufacturing.
4Length of stationary object
If the bolt is long, then the fastening capability is improved, but it requires great effort to move and thread the nut
Solution Approach 1:
The patent changes the pitch parameter of the nut to be different from the bolt pitch. This parameter change reduces the threading effort required, especially for long bolts, while maintaining the fastening capability. The different pitch creates a mechanical advantage that makes it easier to thread the nut along the length of the bolt.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design allows for effortless nut detachment and re-use, reduces waste by facilitating movement along the bolt even with deformed ridges, and maintains a large fastening force due to unequal pitches, preventing unintended loosening and promoting resource conservation.
Implementation Method 1
a spring (6) which pushes the nut body (4) in the axial direction
Data Source
Figure 1
Figure 2~3
Figure 4~5
AI summary
A bolt-nut (1) includes: a nut body (4) in a substantially cylindrical shape; plural nut divided bodies (4a); a cover body (5) in a substantially cylindrical shape for covering the nut body (4); a cover-side tapered portion formed on an inner wall of the cover body (5); a nut-side tapered portion (4a) formed such that an outer diameter of an outer wall of the nut body (4) is reduced toward one end portion thereof so as to correspond to the cover-side tapered portion; a spring (6) that is accommodated together with the nut body (4) in the cover body (5); and a nut (2) that includes a lid body (7) covering the other end portion of the cover body (5). A bolt screw as a ridge of the bolt and a nut screw as a ridge of the nut body (4) have unequal pitches that are different from each other.