Split-Phase Power Converter Neutral Point Control for Load Imbalance

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Solution Overview

Problem

Single-phase converters operating in a split-phase mode or coupled to a split-phase electric power distribution system face challenges with phase imbalances, leading to current flow through the neutral line, causing surges, overheating, and excessive power loss.

Innovation Solution

A power converter circuit with a single-phase transformerless topology, equipped with a controller that compensates for load imbalances by controlling current paths to the neutral point, using pulse width modulation (PWM) signals to manage switches and balance currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-phase converter operates in a split-phase mode without neutral point control, then the converter structure is simple, but phase imbalance causes current flow through the neutral line leading to surges and overheating

Engineering Contradiction:
Improveconverter structureVSAvoidphase balance stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a neutral point as an intermediary element in the split-phase converter system. By controlling the neutral point voltage through additional switches and capacitors, the system can balance unequal loads on different phases without allowing excessive current to flow through the neutral line, thus preventing surges and overheating while maintaining operational reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a single-phase converter operates in a split-phase mode without neutral point control, then the converter structure is simple, but current flow through the neutral line causes excessive power loss

Engineering Contradiction:
Improveconverter structureVSAvoidpower loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The neutral point control mechanism acts as an intermediary that redistributes current flow paths. By actively managing the neutral point voltage, the system redirects current through more efficient paths during imbalance conditions, reducing the current flowing through the neutral line and thereby minimizing I²R power losses in the neutral conductor

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single-phase converter operates in a split-phase mode without neutral point control, then the converter structure is simple, but phase imbalance causes current and voltage surges

Engineering Contradiction:
Improveconverter structureVSAvoidcurrent and voltage surges
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent implements beforehand cushioning by introducing damping elements and control mechanisms that prepare the system to handle imbalance conditions before they cause harmful effects. The neutral point control circuit and associated switches are pre-configured to detect and respond to emerging imbalances, cushioning against the development of dangerous current and voltage surges before they can damage the system

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Device complexity

If a single-phase converter operates in a split-phase mode without neutral point control, then the converter structure is simple, but phase imbalance causes overheating of components

Engineering Contradiction:
Improveconverter structureVSAvoidcomponent temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The neutral point control mechanism serves as an intermediary thermal management system. By actively regulating the neutral point voltage and controlling current distribution through the additional switches and capacitors, the system prevents excessive current concentration in specific components, thereby reducing heat generation and preventing overheating of converter components during phase imbalance conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively mitigates phase imbalances, preventing surges and overheating, while reducing power loss and ensuring stable operation of the converter and connected loads.

Implementation Method 1

using pulse width modulation (PWM) signals to manage switches and balance currents

Methodology Applied
Scientific EffectPulse width modulation: Phase Modulation

Data Source

PatentUS20250055386A1Power Converter
Publication Date: 2025.02.13 SOLAREDGE TECH LTD
  • US20250055386A1 patent drawing
  • US20250055386A1 patent drawing
  • US20250055386A1 patent drawing

AI summary

A single-phase power converter is disclosed for converting a direct current power source to an alternating current power across first and second output terminals, which may be connected to a split-phase system having a first-phase load connected between one phase and a second-phase load connected between the other phase. When the loads are not balanced, the single-phase power converter provides a differential current to compensate for the imbalance.