Split Rigid Convertible Covering for Vehicle Safety and Weight

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Solution Overview

Problem

Motorized vehicles lack effective solutions for providing rollover and crush protection, as well as easy access and egress for occupants, especially in vehicles without traditional doors, while maintaining weight reduction and altering driving characteristics.

Innovation Solution

A two-part electronically actuated, movable, and removable rigid covering for the passenger compartment that splits longitudinally, allowing independent positioning and easy access, utilizing linear actuators for locking and rotational movement, and pivoting near the rear edge behind the occupant's position, with a center support beam for structural integrity and attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a permanent windshield and rollover protection means are provided, then occupant safety is improved, but vehicle weight increases

Engineering Contradiction:
Improveoccupant safetyVSAvoidvehicle weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The rigid covering is divided into two separate longitudinal sections (left and right sides) that can operate independently. This segmentation allows the covering to provide safety protection while reducing overall weight compared to a complete fixed enclosure, as only necessary portions are present at any time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rigid covering transitions from a static fixed structure to a dynamic movable structure that can pivot between closed and open positions. This dynamic capability allows the vehicle to maintain safety protection when needed while reducing weight and altering driving characteristics when the covering is removed or opened.

Inventive Principle:
Principle #15Dynamics

2Weight of moving object

If traditional entrance doors are omitted, then vehicle weight is reduced and driving characteristics are altered, but ease of operation for entering and exiting deteriorates

Engineering Contradiction:
Improvevehicle weightVSAvoidease of entering and exiting
Core Design Contradiction:
Weight of moving objectVSEase of operation

Solution Approach 1:

The rigid covering is designed to pivot laterally near the rear edge, creating a dynamic opening mechanism that allows occupants to easily enter and exit the vehicle from both sides simultaneously or independently, replacing the function of traditional doors without their weight.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If a single-piece rigid covering is used, then structural integrity is improved, but ease of operation for simultaneous entry and exit from both sides deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidsimultaneous entry and exit capability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The rigid covering is divided into two independent longitudinal sections that can pivot and operate separately. This segmentation eliminates mechanical interference above the center support beam, allowing both left and right coverings to be opened simultaneously for easy entry and exit from both sides, while each section maintains its own structural integrity.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If the rigid covering pivots longitudinally at the center, then structural stability is improved, but mechanical interference prevents simultaneous opening of both sides

Engineering Contradiction:
Improvestructural stabilityVSAvoidsimultaneous opening capability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The pivot points are positioned asymmetrically near the rear edge on each side rather than at the center, allowing independent lateral movement of each covering section. This asymmetric positioning eliminates the mechanical interference that would occur with centered pivoting, enabling simultaneous opening of both left and right coverings.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS9381796B2Split hard top convertible for motorized passenger vehicle
Publication Date: 2016.07.05 VOGT KURT P
  • US9381796B2 patent drawing
  • US9381796B2 patent drawing
  • US9381796B2 patent drawing

AI summary

A two part electronically actuated moveable and removable rigid covering of the passenger compartment of a motorized vehicle which is split longitudinally, has a left and right surface, capable of independently assuming a plurality of positions relative to the body of the vehicle. This covering pivots laterally near the rear edge behind the occupant(s) riding position with the forward edge opening, closing and locking. It is designed in such a manor as to permit its entire assembly or parts of its subassembly to be readily physically disassociated from the body of the motorized vehicle. It is fabricated from advanced composite materials or polycarbonate which is formed or molded to the desired shape. Movement of each covering is provided by an electrical linear actuator which, through mechanical linkage, provides locking or unlocking and rotational movement of the covering surface in one linear actuator motion.