Split Trailer Shackle Locking Structure for Hook Strength

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Solution Overview

Problem

Existing split trailer shackles lack a secure connection structure between the main and secondary hooks, resulting in lower strength and safety concerns due to independent operation of the hooks after closure.

Innovation Solution

A split trailer shackle design featuring a bolt with rotatable hooks, a reinforcing assembly with a rotating shaft and positioning seat, and permanent magnets to enhance connection strength and convenience by allowing separation without disassembly and secure locking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the split trailer shackle uses two independent hooks that can be opened separately for convenience, then the ease of operation is improved, but the strength and reliability deteriorate because the hooks lack a connection structure

Engineering Contradiction:
Improveease of openingVSAvoidconnection strength
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent combines two independent hooks into a single integrated structure where the main hook and secondary hook are connected through a shared wall and positioning mechanisms. This merging ensures that when one hook is opened, the other remains constrained, maintaining overall structural integrity while still allowing convenient access for slinging operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a dynamic locking mechanism where the positioning blocks can slide along the slot to lock or unlock the hooks. The spring-loaded positioning blocks automatically engage with the slot to secure the hooks in closed position, while allowing controlled opening when needed. This dynamic system maintains reliability during normal use while enabling ease of operation when required.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the pin body is disassembled for connecting the trailer rope, then the adaptability is improved, but the loss of time increases due to repeated disassembly

Engineering Contradiction:
Improveconnection flexibilityVSAvoidtime for disassembly
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent segments the shackle into two functional hooks (main hook and secondary hook) that can be independently opened and closed. This segmentation allows the user to open only the secondary hook for slinging operations while the main hook remains closed and secure, eliminating the need to disassemble the entire pin body and reducing the time required for repeated connections.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the two hooks are closed independently without a connection structure, then the ease of operation is improved, but the strength deteriorates resulting in lower safety

Engineering Contradiction:
Improveindependent hook operationVSAvoidstructural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent employs asymmetric design where the main hook and secondary hook have different functions and opening mechanisms. The main hook has a fixed structure that provides the primary load-bearing path, while the secondary hook can be opened independently for slinging. This asymmetric configuration allows independent operation of the secondary hook while the main hook maintains structural integrity and provides the primary strength foundation.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent incorporates spring-loaded positioning blocks that are pre-loaded to automatically engage with the slot when the hooks are closed. This preliminary action ensures that the hooks are securely locked in the closed position before any load is applied, maintaining structural strength while allowing easy opening when needed. The spring force pre-positioning the locking mechanism eliminates the need for manual locking operations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy connection and secure locking of the trailer rope with enhanced structural strength and safety through the use of positioning blocks, bumps, and magnetic attraction, ensuring the main and secondary hooks remain aligned and securely connected.

Implementation Method 1

two permanent magnets are magnetic adsorbed to facilitate the main hook and the secondary hook suction

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11787244B1Split trailer shackle
Publication Date: 2023.10.17 QINGDAOHONGMAIJIXIEYOUXIANGONGSI
  • US11787244B1 patent drawing
  • US11787244B1 patent drawing
  • US11787244B1 patent drawing

AI summary

A split trailer shackle is disclosed, including a bolt and a reinforcing assembly. The bolt includes a rod body, a middle of the rod body is rotatablely connected with a main hook, and an upper surface of a front end of the main hook is symmetrically provided with positioning blocks; a left end of the rod body is rotatablely connected with a secondary hook, the positioning blocks are detachably inserted with a slot at a front of the secondary hook respectively, and a right end of the bolt is threaded with a nut. The reinforcing assembly includes a rotating shaft and a positioning seat, the rotating shaft is disposed in a middle of the main hook. The reinforcing assembly further includes posts. The split trailer shackle is easy to open and thus can quickly sling, meanwhile it also can be closed for lock, and the use of high security.