Split-Tilt Trailer Deck Layout for Narrow Equipment Loading
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Solution Overview
Problem
Existing trailer designs are inefficient for loading narrow equipment, as they either require full tilt or rigid decks, leaving unused space and complicating the loading process.
Innovation Solution
A split-tilt deck trailer design with an elongate tilt deck and stationary deck that pivots relative to the frame, featuring a locking mechanism for secure transport and an optional ramp for easy loading, allowing for efficient use of space and safe handling of narrow equipment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a full tilt trailer design is used, then loading of equipment is facilitated, but the entire deck must be tilted which complicates the structure and reduces stable loading area
Solution Approach 1:
The deck is divided into two independent segments: a tilt deck for loading equipment and a stationary deck for stable storage. This segmentation allows the tilt deck to be tilted independently for loading while the stationary deck remains level, avoiding the need to tilt the entire deck and thus reducing structural complexity while maintaining loading ease.
2Device complexity
If a rigid deck trailer is used, then structural simplicity is maintained, but loading of narrow equipment becomes difficult and space utilization is poor
Solution Approach 1:
The rigid deck is segmented into a movable tilt deck and a fixed stationary deck. The tilt deck can be tilted to facilitate loading of narrow equipment like directional drills, while the stationary deck provides stable support. This segmentation adds minimal complexity while dramatically improving loading ease and space utilization.
3Ease of operation
If a full tilt deck is used, then equipment loading is enabled, but space for accessories and materials is reduced
Solution Approach 1:
By segmenting the deck into tilt and stationary portions, the stationary deck can be optimized for storage of accessories and materials while the tilt deck handles equipment loading. This allows both functions to occur simultaneously without compromising storage area, as the stationary deck remains level and accessible even when the tilt deck is in use.
4Adaptability or versatility
If the tilt deck is made fully movable for loading, then loading flexibility is improved, but stability during transport is compromised
Solution Approach 1:
The segmentation allows the tilt deck to be movable during loading while the stationary deck provides a stable base. During transport, both decks can be secured in their respective positions, with the stationary deck ensuring overall stability while the tilt deck remains locked in place, thus maintaining both flexibility and stability.
5Area of stationary object
If a stationary front deck is added to a tilt trailer, then storage space is increased, but the loading process becomes more complex
Solution Approach 1:
The front deck is segmented as a separate stationary component that does not interfere with the tilt deck's loading function. This segmentation allows the stationary front deck to provide additional storage space while the tilt deck independently handles equipment loading, avoiding any increase in loading process complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates quicker, safer, and more efficient loading of narrow equipment like directional drills and scissor lifts, while maintaining space for accessories and materials, enhancing operational efficiency and safety.
Implementation Method 1
an elongate first deck operatively engaged with the frame such that the elongate first deck is pivotable relative to the frame
Data Source
AI summary
The disclosed devices, systems and methods relate to a split-tilt deck trailer. A tilting deck and stationary deck are disposed in parallel on the trailer to provide a tilting deck for the loading of various equipment and providing an elongate stationary platform simultaneously.