Signal Splitter with Differential Mode Choke for EMI Filtering

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Solution Overview

Problem

High-speed data services over twisted pair copper infrastructure face limitations due to Electro-Magnetic Interference (EMI) and the discrete capacitance of conventional surge arrestors, which introduce interference into data lines and have limited lifespan.

Innovation Solution

A signal splitter/combiner design that incorporates a POTS line low pass filter with a surge arrestor located within the filter, and a data line transformer configured as a differential mode choke, allowing for higher-capacitance surge arrestors and reduced EMI impact on data services.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional surge arrestor with low discrete capacitance is used, then the lifespan and reliability are improved, but the response speed is slow and performance degradation occurs over time

Engineering Contradiction:
Improvesurge arrestor lifespanVSAvoidsurge response speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The surge protection function is segmented into two components: a high-capacitance surge arrestor for fast response and a differential mode choke for EMI filtering. This segmentation allows each component to optimize for its specific function, resolving the contradiction between response speed and reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The differential mode choke acts as an intermediary element that isolates the capacitance of the surge arrestor from the data terminal. This intermediary allows the use of high-capacitance arrestors without directly impacting data signal integrity, enabling faster response while maintaining reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If a high-capacitance surge arrestor is used, then the response speed is improved, but the EMI interference on data lines increases

Engineering Contradiction:
Improvesurge response speedVSAvoidEMI interference on data lines
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The differential mode choke serves as an intermediary that blocks EMI generated by the high-capacitance surge arrestor from reaching the data terminal. This allows the system to benefit from fast surge response while preventing EMI contamination of data signals

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The EMI generated by the high-capacitance surge arrestor is converted into a controlled filtering function by the differential mode choke. The choke's impedance characteristics transform the harmful EMI into a filtered signal that protects the data terminal while maintaining surge protection effectiveness

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the surge arrestor is placed on the line side of the splitter, then the protection coverage is improved, but the discrete capacitance introduces interference into the data line

Engineering Contradiction:
Improvesurge protection coverageVSAvoiddata line interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The differential mode choke is positioned between the surge arrestor and the data terminal to act as an intermediary. This placement allows the surge arrestor to maintain its protective function on the line side while the choke filters out the capacitance-induced EMI before it reaches the data terminal

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of information

If a low pass filter is used to separate voice and data signals, then the signal separation is improved, but the higher frequency data service signals are attenuated

Engineering Contradiction:
Improvesignal separation qualityVSAvoiddata signal attenuation
Core Design Contradiction:
Loss of informationVSLoss of energy

Solution Approach 1:

The filtering function is segmented into two specialized components: a low pass filter optimized for voice band frequencies and a differential mode choke optimized for high-frequency data signals. This segmentation allows each filter to preserve its target frequency range while rejecting unwanted frequencies, resolving the contradiction between signal separation and data signal preservation

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively isolates the surge arrestor's capacitance from data terminals, enabling higher-capacitance surge arrestors with faster response and minimal performance degradation, while attenuating EMI and supporting high-speed data rates.

Implementation Method 1

the voice and data services signals are separated in the splitter 100 by low pass filter 108 which represents low impedance to POTS service signalling, while rejecting the higher frequency data service signals

Methodology Applied
Scientific EffectLow pass filter attenuation: Filter (electronic)

Implementation Method 2

a data line transformer configured as a differential mode choke connected between the line terminal and the data terminal

Methodology Applied
Scientific EffectElectromagnetic interference filtering: Filter (electronic)

Implementation Method 3

The splitter/combiner includes a data line transformer configured as a differential mode choke

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

the discrete capacitance of the surge arrestor 118 is minimized by the use of Gas Discharge Tube (GDT) technology

Methodology Applied
Scientific EffectGas discharge: Townsend Discharge

Data Source

PatentUS10750029B2Signal splitter/combiner with an electro-magnetic interference filter
Publication Date: 2020.08.18 COMTEST NETWORKS INC
  • US10750029B2 patent drawing
  • US10750029B2 patent drawing

AI summary

A splitter/combiner configured to split and combine Plain Old Telephone Service (POTS) signals and data service signals. The splitter/combiner comprises a line terminal configured to receive wires of a local loop connection to a Central Office of a communications network; a phone terminal configured to connect to telephone equipment at a customer premise; a data terminal configured to connect to a modem at a customer premise; a POTS line low pass filter connected between the line terminal and the phone terminal, the POTS line low pass filter configured to attenuate frequencies above 25 kHz and including a POTS line side transformer; a surge arrestor connected between the POTS line side transformer and the phone terminal; and a data line transformer configured as a differential mode choke connected between the line terminal and the data terminal.