SPM Probe Assessment Using Tapered Sample Width Thresholds

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Solution Overview

Problem

Existing SPMs face increased arithmetic processing loads when assessing probe wear due to the need to measure multiple combinations of distance and width from projection parts, leading to inaccurate observations.

Innovation Solution

A method to assess probe wear by measuring the width of known sample features, such as projection or groove parts, at a predetermined distance and comparing it to a threshold value, determining probe satisfaction based on these measurements without requiring multiple combination calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple combinations of distance and width are measured to assess probe wear, then measurement precision is improved, but arithmetic processing amount increases

Engineering Contradiction:
Improveprobe wear assessment accuracyVSAvoidarithmetic processing amount
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential measurement parameter (width at a specific distance) needed for probe assessment, discarding the need to measure multiple combinations of distance and width. This selective extraction maintains measurement precision while significantly reducing arithmetic processing requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of performing complete comprehensive measurements of multiple distance-width combinations, the patent applies partial action by measuring only at one specific distance position. This partial measurement approach provides sufficient assessment accuracy without the excessive processing burden of full comprehensive measurement.

Inventive Principle:
Principle #16Partial or excessive action

2Reliability

If multiple combinations of distance and width are measured to assess probe wear, then reliability of assessment is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveprobe assessment reliabilityVSAvoidevaluation process simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The method extracts the critical assessment information from a single width measurement at a predetermined distance, eliminating the need for users to perform multiple measurements and complex data analysis. This maintains assessment reliability while dramatically improving ease of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If multiple combinations of distance and width are measured, then measurement precision is improved, but time consumption increases

Engineering Contradiction:
Improveprobe wear measurement accuracyVSAvoidassessment time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs only the necessary partial measurement (single width measurement at specific distance) required for reliable probe assessment, avoiding time-consuming comprehensive measurements of multiple parameters. This achieves sufficient precision while minimizing time loss.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12613257B2Probe assessment method and SPM
Publication Date: 2026.04.28 SHIMADZU CORP
  • US12613257B2 patent drawing
  • US12613257B2 patent drawing
  • US12613257B2 patent drawing

AI summary

A method of assessing a probe by measuring a known sample whose shape is known with the probe in an electronic microscope, the known sample having a projection part on a surface thereof, and the projection part having a shape tapered toward a vertex thereof, the method comprising a step of measuring circle equivalent radius of the projection part, a step of comparing the circle equivalent radius with a first threshold value, and a step of determining that the probe is satisfactory when the width is less than the first threshold value, and a step of determining that the probe is unsatisfactory when the width is equal to or greater than the first threshold value.