Front Spoiler Reinforcing Ribs for Dimensional Stability

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Solution Overview

Problem

Front spoilers for motor vehicles face challenges in achieving dimensional stability and maintaining aerodynamic functionality under wind loads without visible reinforcement and damage from obstacles.

Innovation Solution

The front spoiler incorporates plate-shaped reinforcing ribs on both sides of the vehicle longitudinal centerline, with an elastically flexible region below and a continuous gap between the ribs and the spoiler element, allowing for adjustment between stiffness and flexibility, ensuring dimensional stability and aerodynamic performance without external traces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If reinforcing measures are added to the front spoiler to achieve dimensional stability under wind loads, then the structural strength and stability are improved, but visible traces of reinforcement may appear on the outer skin

Engineering Contradiction:
Improvedimensional stabilityVSAvoidaesthetic appearance
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The reinforcing ribs are nested within the front spoiler structure, specifically positioned in the recess between the air impingement surface and the mounting surface. This allows the reinforcement to be hidden from external view while still providing the necessary structural support against wind loads and maintaining dimensional stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The reinforcement is moved from the external surface to the internal three-dimensional space of the front spoiler. By utilizing the recess volume within the spoiler body, the reinforcement becomes invisible from the outside while effectively strengthening the structure where it is most needed - at the mounting regions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the front spoiler is made stiffer to maintain aerodynamic function, then the aerodynamic performance is improved, but the spoiler may be damaged upon contact with obstacles

Engineering Contradiction:
Improveaerodynamic functionVSAvoiddamage from obstacles
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The front spoiler is designed with non-uniform stiffness distribution: the mounting regions containing reinforcing ribs are stiff to maintain aerodynamic function and resist wind loads, while the central region remains more flexible to accommodate impacts with obstacles. This local differentiation of mechanical properties allows the spoiler to simultaneously achieve aerodynamic reliability and impact tolerance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The continuous gap between the reinforcing ribs and the air impingement surface creates a built-in compliance mechanism that allows the spoiler to deform elastically during impacts. This pre-designed flexibility pathway enables the spoiler to absorb impact energy without damage while maintaining its aerodynamic shape during normal operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Stability of the object's composition

If the reinforcing ribs are extensively connected to the spoiler element, then the dimensional stability is improved, but the reinforcing ribs become externally visible

Engineering Contradiction:
Improvedimensional stabilityVSAvoidsurface smoothness
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The reinforcing ribs are nested within the recess of the front spoiler, with their surfaces flush with or recessed from the outer skin. This positioning ensures that the ribs provide extensive reinforcement connection internally while remaining invisible from the outside, maintaining the smooth aesthetic appearance of the spoiler.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The reinforcement connection is shifted from the external two-dimensional surface to the internal three-dimensional volume of the spoiler. The ribs extend throughout the thickness of the spoiler material, providing extensive structural connection without protruding from the outer surface, thus avoiding visible traces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a front spoiler that maintains dimensional stability and aerodynamic function while being flexible enough to avoid damage from obstacles, ensuring no visible reinforcement and integrated mounting without additional components, effectively managing wind loads and air flow.

Implementation Method 1

A continuous gap is provided between the reinforcing ribs and at least parts of the spoiler element so that the reinforcing ribs are not connected extensively to the spoiler element. The flexible region of the front spoiler ensures that the spoiler is not damaged and can pivot in an elastically flexible manner on contact with obstacles

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

The front spoiler is connected to a front end part of the vehicle and has a flow impingement surface that is rounded in a concave arc as an air guiding device. The air impingement surface is on the front side of the spoiler element

Methodology Applied
Scientific EffectAerodynamic flow guidance: Aerofoil

Implementation Method 3

The central region of the front spoiler on both sides of a vehicle longitudinal center line preferably is reinforced with plate-shaped reinforcing ribs. The reinforcements also ensure the aerodynamic function with respect to a desired drag coefficient Cw and lift coefficients Cav and Cah

Methodology Applied
Scientific EffectPressure resistance: Pressure Gradient

Data Source

PatentUS8356856B2Front spoiler for a motor vehicle
Publication Date: 2013.01.22 DR ING H C F PORSCHE AG
  • US8356856B2 patent drawing
  • US8356856B2 patent drawing
  • US8356856B2 patent drawing

AI summary

A front spoiler of a motor vehicle is held on the front end part of the vehicle by fastening elements. To reinforce the front spoiler in the central region, reinforcing ribs are provided, which extend into inward and outward formations on the front end part. The reinforcing ribs are preferably vertically aligned plate-shaped structures that extend in the longitudinal direction. To ensure a necessary dimensional stability of the front spoiler during driving, the reinforcing ribs can be supported on the front end part, and the front spoiler itself can be supported on the reinforcing ribs.