Multi-Surface Sponge Geometry for Cleaning Corners and Edges

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Solution Overview

Problem

Existing cleaning sponges struggle to effectively reach into corners and along edges for scrubbing and cleaning due to their design limitations.

Innovation Solution

A multi-surface sponge product with a foraminous and abrasive portion, configured as parallel layers forming a unitary block with angled ends, allowing effective contact with edges and corners for cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional sponge design is used, then the sponge structure is simple and easy to manufacture, but the sponge cannot effectively reach into corners and along edges for cleaning

Engineering Contradiction:
Improveability to reach corners and edgesVSAvoidsponge structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The sponge is divided into multiple functional segments including a first portion with first cleaning surfaces and a second portion with second cleaning surfaces, where the segments are oriented at different angles to enable access to corners and edges while maintaining a manageable overall structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sponge employs asymmetric geometry with cleaning surfaces positioned at different orientations and angles, allowing the device to effectively reach into corners and along edges while the asymmetric distribution of cleaning surfaces optimizes cleaning capability in hard-to-reach areas

Inventive Principle:
Principle #4Asymmetry

2Productivity

If the sponge has multiple cleaning surfaces at different orientations, then cleaning effectiveness in corners and edges is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The sponge is constructed by joining a first portion and a second portion together, where each portion can be manufactured separately with its specific cleaning surfaces and then assembled, allowing for optimized manufacturing of each segment while achieving high overall cleaning effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first and second portions of the sponge are joined together to form a unified multi-surface structure that combines multiple cleaning surfaces at different orientations, achieving enhanced cleaning effectiveness in corners and edges while maintaining manufacturability through modular assembly

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8132865B2Sponge product
Publication Date: 2012.03.13 ARMALY SPONGE CO
  • US8132865B2 patent drawing
  • US8132865B2 patent drawing

AI summary

A multi-surface sponge product includes a foraminous portion adhered to an abrasive portion to form a unitary product, each portion and the resulting product having a pair of sidewalls and in cross-section or side elevation having the form of a parallelogram. The sidewalls form gripping areas and the angled forward and reward end opposite ends of the parallelogram shaped body form wedges. The multi-surface body is low profile and various edges and corners thereof enable the foraminous and abrasive portions to be selectively used to engage corners of many differently configured surfaces to be cleaned, to either scrub the surface or simply clean or absorb fluid, depending on which portion of the product is emplaced in the edge or in a corner.