Spore Incubation Mixing With Syringe Dosing and Thermal Activation

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Solution Overview

Problem

Current methods for spore germination and nutrient activation lack efficient systems for controlled mixing and dosing of spores, nutrients, and water, which are essential for optimal germination and growth processes.

Innovation Solution

A system comprising a spores container, a nutrient container, a water source, a syringe pump, a heater, and an adjustable valve, controlled by a controller to form and activate a mixture of spores, nutrients, and water, allowing for precise dosing and temperature control for germination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual mixing methods are used for spore and nutrient solutions, then device complexity is reduced, but manufacturing precision and dosing accuracy deteriorate

Engineering Contradiction:
Improvedosing accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical mixing with an automated syringe pump system that uses motorized plunger movement to precisely control the drawing and dispensing of spore and nutrient solutions. This substitution of manual mechanical operations with motorized control achieves accurate dosing while maintaining manageable system complexity through standardized components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If no temperature control is applied during spore incubation, then energy consumption is reduced, but germination reliability deteriorates

Engineering Contradiction:
Improvegermination reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies temperature control by heating the spore incubation environment to a specific temperature range that optimizes germination conditions. This parameter change from ambient to controlled temperature improves germination reliability while the energy consumption remains acceptable due to the localized and targeted nature of the heating application.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If separate storage containers are used for spores and nutrients, then purity is maintained, but device complexity increases

Engineering Contradiction:
ImprovepurityVSAvoidcontainer system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the storage system into separate containers for spores and nutrients, each maintained independently to preserve purity. The syringe pump system then sequentially draws from each container through controlled valve operations, maintaining separation and purity while managing complexity through standardized connection interfaces and control logic.

Inventive Principle:
Principle #1Segmentation

4Productivity

If automated syringe pump control is implemented, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improvemixing and dosing efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The syringe pump system is designed to perform multiple functions including drawing spore solution, drawing nutrient solution, dispensing mixed solution, and temperature control within a single integrated platform. This multi-functionality improves productivity by consolidating operations while managing complexity through unified control architecture and standardized interfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively activates spores by controlled mixing and heating, ensuring optimal germination and growth, and can be adapted for water treatment, drain treatment, and dispensing biologicals or chemicals.

Implementation Method 1

The heater heats a mixture of the solution of spores, the volume of the solution of nutrients, and the volume of water in the tank

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11623193B2System and method of metastable state mixing
Publication Date: 2023.04.11 NCH LIFE SCIENCES LLC
  • US11623193B2 patent drawing
  • US11623193B2 patent drawing
  • US11623193B2 patent drawing

AI summary

Metastable state spore incubation mixing systems are described. An example system includes a spores container to store spores, a nutrient container to store nutrients, a water supply line, a syringe tank, a syringe pump, an adjustable valve, a heater, and a controller. In a drawing phase of the system, a controller can cause the syringe pump and the adjustable valve to draw into the syringe tank a volume of spores, nutrients, and water to form a mixture. The controller causes the heater to heat the mixture for a period of time. In a dispensing phase of the system, the controller can cause the syringe pump to expel the mixture through the adjustable valve and into a water distribution system. The controller can direct the system through a number of other phases of operation.