Spot-Color Image Layer Generation in Multilayer Printing

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Solution Overview

Problem

Multilayer printing requires users to manually prepare files with multiple layers, including a spot-color underlayer, which is burdensome and time-consuming, especially when preparing a spot-color image layer for printing.

Innovation Solution

An image processing device that accepts user input via a UI screen to select areas for spot-color application, generating a spot-color image layer and adding it to the print job, thereby automating the process of creating a spot-color image layer for multilayer printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If users manually prepare files with multiple layers including spot-color underlayer using image processing software, then the multilayer printing quality is improved, but the user workload and time consumption increase significantly

Engineering Contradiction:
Improvemultilayer printing qualityVSAvoiduser workload
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The printing system automatically generates spot-color image layers by detecting image areas and applying spot colors based on user selections through the UI screen, eliminating the need for users to manually create multi-layer files with image processing software

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary processing by automatically creating spot-color image layers before the actual printing process, including automatic detection of image areas and generation of appropriate spot-color applications, so that users only need to make simple selections rather than preparing complete multi-layer files

Inventive Principle:
Principle #10Preliminary action

2Reliability

If users manually create spot-color image layers for multilayer printing, then the printing process control is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improveprinting process controlVSAvoidease of use
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system automatically generates spot-color image layers by detecting image areas and applying spot colors based on user selections, maintaining reliable printing process control while eliminating the need for users to manually prepare complex multi-layer files

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit acts as an intermediary between the user's simple area selections and the complex spot-color image layer generation process, automatically performing the intermediate steps of image area detection, spot-color application, and layer creation while maintaining process reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If the system provides detailed area selection options for spot-color application, then the manufacturing precision is improved, but the device complexity increases

Engineering Contradiction:
Improvespot-color application precisionVSAvoidUI screen complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system applies different processing to different areas of the image by allowing users to select specific image areas, non-image areas, or entire sheets, with the control unit automatically generating appropriate spot-color applications for each selected area type

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of requiring users to define complex spot-color applications in detail, the system inverts the approach by having users simply select areas and automatically generating the appropriate spot-color image layers with proper application parameters based on those selections

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS10949137B2Generating spot-color image layers in multi-layer printing
Publication Date: 2021.03.16 SEIKO EPSON CORP
  • US10949137B2 patent drawing
  • US10949137B2 patent drawing
  • US10949137B2 patent drawing

AI summary

An image processing device accepts an input from a user via a UI screen displayed on a display unit and includes a control unit. The control unit accepts, via the UI screen, selection of an area of at least one image layer representing an image and included in a print job. The area is selected from among the entire area of the at least one image layer, an image area that is included in the at least one image layer and corresponds to the image, and a non-image area that is included in the at least one image layer and does not correspond to the image. The control unit generates a spot-color image layer having a recorded amount of a spot color specified for the area corresponding to the accepted selection and adds the spot-color image layer to the print job.