Spotlight Homogeneous Illumination Using Light Mixing Rod

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Solution Overview

Problem

Conventional spotlights fail to achieve homogeneous illumination in both the near and far fields while maintaining a narrow beam angle and high illuminance, which is essential for accentuating objects like clothing, due to the limitations of parabolic reflectors and total reflection concepts.

Innovation Solution

A spotlight design featuring a hollow reflector with a conical mirror surface and a Fresnel lens, combined with a light mixing rod and scattering device, ensures homogeneous illumination and a well-collimated beam, meeting the requirements of a narrow beam angle, high illuminance, and compact installation space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a parabolic reflector or total reflection concept is used, then a narrow beam angle is achieved, but homogeneous illumination in the near field cannot be achieved

Engineering Contradiction:
Improvebeam collimationVSAvoidnear field homogeneity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

A light mixing rod is introduced as an intermediary component between the light source and the reflector. This mixing rod homogenizes the light from multiple LEDs before it reaches the parabolic reflector, enabling the reflector to produce a narrow beam while maintaining near-field homogeneity. The mixing rod acts as a mediator that transforms the combined light from multiple sources into a uniform illumination pattern.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The lighting system is segmented into multiple independent LED sources arranged in a specific geometric pattern, with each LED contributing to the overall light field. By segmenting the light source into multiple discrete elements and controlling their spatial arrangement, the system achieves both directional beam formation and homogeneous illumination when combined with the light mixing rod.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If multiple light-emitting diodes with different colors are used to achieve high luminosity, then illuminance is improved, but light mixing requires a light mixing rod which increases device complexity

Engineering Contradiction:
ImproveluminosityVSAvoidlight mixing structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light mixing rod serves multiple functions simultaneously: it mixes light from multiple LEDs of different colors, homogenizes the combined light, and prepares the light for directional reflection. This multi-functionality reduces the need for separate components for each function, thereby reducing overall device complexity while maintaining high luminosity from multiple color channels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple LED light sources emitting different colors are merged into a single illumination path through the light mixing rod. Instead of requiring separate optical paths or complex mixing mechanisms, the patent combines all light sources and their colors into one unified light beam that is then directed by the reflector, simplifying the overall system architecture.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If a long light mixing rod is used to achieve sufficient light mixing, then homogeneity is improved, but installation space increases

Engineering Contradiction:
Improvelight homogeneityVSAvoidinstallation space
Core Design Contradiction:
Manufacturing precisionVSLength of moving object

Solution Approach 1:

The light mixing rod uses optimized geometric parameters including a specific cross-sectional shape (triangle, quadrangle, pentagon, or hexagon) and controlled surface features (ripples or棱 facets). By changing the geometric parameters of the mixing rod rather than simply increasing its length, sufficient light mixing and homogeneity are achieved within a compact space suitable for installation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The light mixing rod incorporates curved or angled surfaces including ripples and棱 facets that create multiple internal reflections. These curved and angled surfaces increase the light mixing efficiency per unit length, allowing adequate homogeneity to be achieved in a shorter rod length that fits within constrained installation spaces.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves a homogeneous light field with a high illuminance and a narrow beam angle in both near and far fields, overcoming the limitations of previous technologies by minimizing light field inhomogeneities and heat generation issues, while maintaining a compact form factor.

Implementation Method 1

the light-mixing rod guiding the light emitted by the light-emitting diodes by total reflection occurring at its borders

Methodology Applied
Scientific EffectTotal reflection: Total Internal Reflection

Implementation Method 2

The light guided in this way hits a scattering device

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 3

the reflector is a hollow reflector, has a conical mirror surface and in which a lens is arranged in the light path behind the hollow reflector

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

a lens is arranged in the light path behind the hollow reflector

Methodology Applied
Scientific EffectLens focusing: Lens

Data Source

PatentEP2541133A3Spotlight
Publication Date: 2014.11.26 ZETT OPTICS
  • EP2541133A3 patent drawing
  • EP2541133A3 patent drawing

AI summary

The invention relates to a spotlight that can be used as a spot light, comprising several LEDs, a light mixing rod, a diffuser or diffusing film, a conical hollow reflector, and a lens. This allows a homogeneous light field to be achieved in the near field. The LEDs can be of different colors.