Spray Drift Control via Dynamic Buffer Zones and Droplet Sizing

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Solution Overview

Problem

Current agricultural spraying technologies lack effective methods to identify and avoid sensitive areas, such as habitats of endangered species or organically grown crops, leading to unintended exposure to pesticides and other substances, which can damage non-target areas and violate regulatory requirements.

Innovation Solution

A system and method that utilize a module to receive sensitive area information and substance identity, providing alerts and adjusting spraying parameters like droplet size, direction, and boom height to prevent drift into sensitive areas, using GPS and database integration to ensure compliance with regulatory standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional spraying methods are used without sensitive area identification, then spraying efficiency and productivity are maintained, but harmful drift to sensitive areas occurs and regulatory compliance is violated

Engineering Contradiction:
Improvechemical drift to sensitive areasVSAvoidspraying efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system performs preliminary identification of sensitive areas using GPS coordinates and database matching before the spraying operation begins. The controller receives location data, identifies sensitive areas in advance, and pre-calculates adjusted spray parameters to prevent drift before it occurs, rather than reacting after drift has happened.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the sprayer's location via GPS and compares it against stored sensitive area coordinates. Based on this feedback loop, the controller dynamically adjusts spray parameters in real-time to maintain safe distances from sensitive areas while optimizing coverage of target areas.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If buffer zones are expanded to protect sensitive areas, then regulatory compliance and environmental safety are improved, but the area available for productive spraying is reduced

Engineering Contradiction:
Improveexposure to substancesVSAvoidsprayable area
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

Instead of using fixed, static buffer zones, the system dynamically adjusts the effective buffer distance based on real-time spray parameters such as droplet size, spray pressure, wind conditions, and sprayer speed. This allows the buffer zone to contract or expand as needed, maximizing the sprayable area while maintaining protective distances when necessary.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes spray parameters (droplet size, pressure, flow rate) based on proximity to sensitive areas. By adjusting these parameters, the effective drift distance changes, allowing the system to maintain compliance with exposure limits while minimizing the reduction in sprayable area compared to fixed buffer zone approaches.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If spray drift is reduced by using finer droplets, then environmental safety and compliance are improved, but spray coverage efficiency and productivity decrease

Engineering Contradiction:
Improvespray driftVSAvoidspray coverage efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system applies different droplet sizes to different locations: finer droplets are used when approaching sensitive areas to minimize drift, while coarser, more efficient droplets are used over open target areas to maintain coverage efficiency. This spatially varying quality approach optimizes both drift reduction and productivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system periodically alternates between different spray modes (fine droplet mode near sensitive areas, coarse droplet mode over target areas) based on the sprayer's position relative to sensitive areas identified by GPS, achieving overall drift reduction without continuous loss of efficiency.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10458797B2Spray drift systems and methods including an input device
Publication Date: 2019.10.29 CORTEVA AGRISCIENCE LLC
  • US10458797B2 patent drawing
  • US10458797B2 patent drawing
  • US10458797B2 patent drawing

AI summary

Systems and methods for adjusting or providing instructions to spraying systems are provided. In an exemplary embodiment of the present disclosure, an apparatus to identify sensitive areas is provided. The apparatus comprising: a module to electronically receive sensitive area information, the sensitive area information related to one or more sensitive areas proximate to a first specified location; a module to electronically receive an identity of a first substance to be sprayed at the first specified location; and an alert mechanism to provide an indication of a first sensitive area proximate to the first specified location which is sensitive to the first substance.