Spray Gun Control Module for Battery Power Management

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Solution Overview

Problem

Existing spray guns lack the ability to efficiently manage battery power usage, leading to potential battery drain during cleaning tasks and inefficient operation.

Innovation Solution

A spray gun with a control module that displays battery power and fluid driving element state in real time, allowing users to adjust power settings based on need, and a detachable design for the display screen to prevent damage during assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the spray gun operates at high power continuously, then cleaning efficiency is improved, but battery life is reduced

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidbattery life
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The spray gun implements dynamic power adjustment through a speed regulation switch that allows users to change operating power levels during use. The system transitions from static high-power operation to dynamic power management, enabling users to switch between high power (for stubborn stains) and low power (for routine cleaning) based on real-time needs, thereby extending battery life while maintaining cleaning efficiency when required

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by modifying the power consumption parameter of the fluid driving element based on cleaning requirements. The control module adjusts operating parameters (power level, speed) according to battery status and cleaning needs, transforming the fixed-parameter operation into variable-parameter operation that optimizes both productivity and energy conservation

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the display screen is fixedly installed on the gun body, then structural integrity is improved, but damage risk during assembly/disassembly increases

Engineering Contradiction:
Improvestructural integrityVSAvoiddamage risk
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The display screen is segmented from the main gun body structure through a detachable mounting design. Instead of being permanently fixed, the display screen can be independently removed and reinstalled, separating it from the primary structural assembly. This segmentation allows the display screen to be protected during assembly and disassembly operations while maintaining structural integrity when installed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable display screen design provides beforehand protection by allowing the display screen to be removed before assembly operations that might cause damage. Users can install or remove the display screen at appropriate stages during assembly/disassembly processes, preventing potential damage before it occurs while maintaining structural integrity during normal operation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS20250108396A1Spray gun and control method of spray gun
Publication Date: 2025.04.03 GLOBE (JIANGSU) CO LTD
  • US20250108396A1 patent drawing
  • US20250108396A1 patent drawing
  • US20250108396A1 patent drawing

AI summary

A spray gun includes a gun body, a flow passage, a fluid driving element, a control module, a switch assembly and a battery pack. The control module is configured to obtain power information of the battery pack and/or working state information of the fluid driving element, and display the power information of the battery pack and/or the working state information of the fluid driving element through a visual interface module.