Spray Nozzle Range Restriction for Cleaner Textile Printing

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Solution Overview

Problem

The discharge of processing liquid from a spray nozzle in a textile printing apparatus often spreads in a fan shape, leading to contamination of the device supporting the platen and its installation surface, as it flows outside the platen's boundaries.

Innovation Solution

A processing liquid application device is designed with a spray nozzle, a platen support portion, and a restriction member to control the application range of the processing liquid, preventing it from adhering to the device and its installation surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a spray nozzle is used to discharge processing liquid, then the processing liquid can be applied to form a base layer on the printing medium, but the processing liquid spreads in a fan shape and flows outside the platen, causing contamination of device supports and installation surfaces

Engineering Contradiction:
Improvebase layer formationVSAvoidcontamination of device supports and installation surfaces
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

A restriction member is introduced as an intermediary component between the spray nozzle and the platen. This restriction member confines the processing liquid within a specific discharge range, preventing it from spreading beyond the platen boundaries. The restriction member acts as a mediator that allows the processing liquid to reach the printing medium while blocking its path to the device support and installation surface, thereby resolving the contamination issue without compromising base layer formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The restriction member creates a localized application zone for the processing liquid. By configuring the restriction member with specific geometry (such as a tube or baffle structure), the processing liquid is directed only to the intended area on the platen where the printing medium is positioned. This localizes the beneficial effect (base layer formation) to the correct location while preventing the harmful spread to surrounding areas.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If the processing liquid is discharged in a fan shape, then adequate coverage is achieved, but the liquid flows to the outside of the platen and adheres to device supporting structures

Engineering Contradiction:
Improvecoverage area on printing mediumVSAvoidadhesion to device supporting structures
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The restriction member serves as a physical barrier that intercepts the fan-shaped spray pattern. It allows the processing liquid to cover the necessary area on the platen while blocking the outward flow that would otherwise reach the device supporting structures. The intermediary structure thus maintains adequate coverage without enabling harmful adhesion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The restriction member introduces a spatial dimension constraint to the processing liquid discharge. By positioning the restriction member between the spray nozzle and platen at a specific distance and orientation, it creates a three-dimensional confinement zone that guides the liquid coverage while preventing lateral spread to supporting structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The restriction member effectively contains the processing liquid, preventing contamination and ensuring the device and its surface remain clean.

Implementation Method 1

The processing liquid discharged from the spray nozzle spreads in a fan shape toward a discharge direction from the spray nozzle

Methodology Applied
Scientific EffectFan shape spray dispersion: Fluid Spray

Data Source

PatentUS12617214B2Processing liquid application device
Publication Date: 2026.05.05 BROTHER KOGYO KK
  • US12617214B2 patent drawing
  • US12617214B2 patent drawing
  • US12617214B2 patent drawing

AI summary

There is provided a processing liquid application device including: a spray nozzle configured to discharge a processing liquid for forming a lower base layer or an upper layer of an ink discharged onto a printing medium by an ink jet printer; a platen support portion disposed at a position facing the spray nozzle in a discharge direction of the processing liquid from the spray nozzle and configured to support a platen on which the printing medium is placed; and a restriction member disposed between the spray nozzle and the platen and configured to restrict an application range of the processing liquid discharged from the spray nozzle.