Spray Vehicle Path Control With Switchable Multi-Row Spray Patterns

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Solution Overview

Problem

Existing automated driving systems for spraying work vehicles struggle to efficiently spray chemicals or water on multiple rows of trees and crops while maintaining efficient automated driving, as they require straddling each row, leading to inefficiencies in work coverage and increased driving distance.

Innovation Solution

An automated driving system that includes a target path generation part to create optimized paths for spraying work, an automated driving control part for precise vehicle navigation, and a spray control part that switches between four-direction and direction-limited spraying patterns for the left and right liquid spray parts, allowing for efficient coverage of spray targets with reduced wasteful spraying.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the work vehicle performs automated driving while straddling each spray target row to spray chemicals on all spray target objects, then complete spraying coverage is achieved, but work efficiency is reduced due to increased driving distance and time

Engineering Contradiction:
Improvespraying coverage completenessVSAvoidwork efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The spray target area is segmented into multiple rows, and the spraying operation is divided into two distinct patterns: four-direction spraying for complete coverage and direction-limited spraying for efficient coverage. The system segments the work area and selects appropriate spraying patterns based on the number of rows, thereby resolving the contradiction between complete coverage and work efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spraying pattern is made dynamic and adaptable based on the number of spray target rows. The control part automatically switches between four-direction spraying pattern (for 3 or fewer rows) and direction-limited spraying pattern (for more than 3 rows). This dynamic adjustment allows the system to optimize work efficiency while maintaining adequate spraying coverage according to the specific work conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the work vehicle uses four-direction spraying pattern for all rows, then complete spraying coverage is achieved, but the number of spraying paths increases leading to longer driving distance

Engineering Contradiction:
Improvespraying coverageVSAvoiddriving distance
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system changes the spraying pattern parameter based on the number of spray target rows. When the number of rows exceeds three, the system switches from four-direction spraying pattern to direction-limited spraying pattern, thereby reducing the number of spraying paths and driving distance while maintaining adequate spraying coverage for the specific configuration.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the work vehicle straddles each spray target row, then all spray target objects are covered, but fuel consumption increases due to longer driving distance

Engineering Contradiction:
Improvespraying coverageVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control part changes the spraying pattern parameter based on the number of spray target rows to optimize fuel consumption. For work sites with more than three rows, the system adopts direction-limited spraying pattern instead of four-direction spraying, reducing the driving distance and fuel consumption while maintaining adequate spraying coverage.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3987901B1Automated travel system for spraying work
Publication Date: 2024.10.16 YANMAR POWER TECH CO LTD
  • EP3987901B1 patent drawingFigure 1
  • EP3987901B1 patent drawingFigure 2
  • EP3987901B1 patent drawingFigure 3

AI summary

This automated travel system for spraying work has a target path generation unit for generating a target path (P) for a spraying work. A work vehicle (V) is provided with left and right liquid spraying units (4L, 4R) which have spraying patterns including: a four-direction spraying pattern in which each of the left and right liquid spraying units (4L, 4R) sprays a liquid to both the left and right directions; and a direction-restricted spraying pattern in which the number of spraying directions of the left and right liquid spraying units (4L, 4R) is restricted to 3 or less. The target path generation unit generates the target path P in a path setting to incorporate a four-direction spraying path (Pw1) for which the four-direction spraying pattern is set as a spraying pattern and direction-restricted spraying paths (Pw2 to Pw4) for which the direction-restricted spraying pattern is set as a spraying pattern.