Sprayable Cover Composition for Landfill Waste Piles

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Solution Overview

Problem

Existing cover materials for waste piles, particularly landfills, require large quantities of soil and have issues with adhesion to low-friction surfaces like plastic, leading to non-uniform coverage and instability under rain and wind, necessitating frequent reapplication.

Innovation Solution

A sprayable cover composition comprising fly ash, cement, polymers, and fibers, with a high liquid content and specialized polymers like HPMC, which provides improved adhesion, durability, and resistance to rain, allowing for quick and easy application with minimal thinning concerns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If large quantities of soil are used to cover waste piles, then effective coverage and protection are achieved, but the available volume for waste is significantly reduced

Engineering Contradiction:
Improvecoverage effectivenessVSAvoidavailable volume for waste
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The invention changes the physical and chemical parameters of the cover material by using stabilized refuse mixtures with controlled moisture content (20-40%), composition ratios, and decomposition stages. This transforms low-quality refuse into a high-performance cover material that provides effective protection with minimal thickness, thereby maximizing waste volume while maintaining coverage reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite cover material by mixing refuse with varying degrees of decomposition, adjusting moisture content, and combining different refuse types. This composite approach produces a cover material with optimized properties that achieves effective coverage with reduced material quantity, solving the volume contradiction

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If fiber-based cover materials are used, then material availability is improved, but adhesion to low friction surfaces such as plastic is poor

Engineering Contradiction:
Improvematerial availabilityVSAvoidadhesion to plastic surfaces
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention changes the surface interaction parameters by controlling moisture content (20-40%) and using refuse of varying decomposition stages. This creates a cover material with optimized adhesion properties that effectively bonds to low-friction plastic surfaces while maintaining versatility in material availability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies different refuse compositions to different surfaces within the landfill. By using refuse with varying decomposition stages and moisture contents, the cover material adapts its adhesion properties to match specific surface characteristics, including plastic containers, thereby achieving reliable adhesion across diverse surfaces

Inventive Principle:
Principle #3Local quality

3Ease of operation

If high water content is used in fiber-based slurry to prevent fiber agglomeration, then sprayability is improved, but adhesion to refuse and plastic surfaces deteriorates

Engineering Contradiction:
ImprovesprayabilityVSAvoidadhesion to surfaces
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention optimizes the moisture content parameter to a specific range (20-40%) that simultaneously achieves fiber dispersion for sprayability and sufficient adhesion to surfaces. This parameter optimization resolves the contradiction between ease of application and bonding reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention changes the chemical composition parameters by incorporating refuse with varying decomposition stages and moisture contents. This creates a slurry with balanced properties that provides both sprayability and adhesion, eliminating the need for excessive water content

Inventive Principle:
Principle #35Parameter changes

4Volume of stationary object

If thin cover layers are applied to maximize waste volume, then available volume is improved, but coverage durability and resistance to rain and wind deteriorate

Engineering Contradiction:
Improveavailable volume for wasteVSAvoidcover durability
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The invention changes the physical parameters of the cover material by controlling moisture content (20-40%), composition ratios, and refuse decomposition stages. These parameter changes enable thin cover layers to achieve high durability and resistance to environmental factors, thereby maximizing waste volume while maintaining protection effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite cover material with optimized internal structure by mixing refuse of varying decomposition stages and adjusting moisture content. This composite structure provides enhanced durability and environmental resistance even at minimal thickness, resolving the contradiction between volume maximization and cover durability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution offers a durable, rain-resistant, and flexible cover that effectively controls odor, litter, vectors, and fire risks, maintaining integrity on various surfaces including plastics, with improved application efficiency and reduced material usage.

Implementation Method 1

the invention provides a polymer that provides adhesion for the composition to the waste pile

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

The invention also provides a liquid content that provides flexibility to the composition

Methodology Applied
Scientific EffectFlexibility: Elasticity

Implementation Method 3

about 1 to about 50 weight percent of cement and/or fly ash

Methodology Applied
Scientific EffectHydration: Mineral Hydration

Data Source

PatentUS9193629B2Bulk material cover compositions
Publication Date: 2015.11.24 LSC ENVIRONMENTAL PRODS

AI summary

A cover composition comprises at least about 50 weight percent water, about 1 to about 50 weight percent of cement and/or fly ash, at least some fiber, at least some water dispersible polymer, and at least some acid, the cover composition being free of foaming agent. The acid is present in an amount sufficient to maintain the pH of the bulk material cover composition between about 1.0 and about 6.0. Also provided is a composition consisting essentially of about 70 to about 80 weight percent cellulosic water dispersible polymer, about 15 to about 30 weight percent fiber, and about 0.1 to about 5 weight percent acid, wherein the acid maintains the pH of the composition between about 1.0 and about 6.0.