Spraying Support System for Agricultural Working Machines

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Solution Overview

Problem

Current spraying systems for working machines lack an efficient method to create and implement spraying plans that account for field-specific information and spraying substance distribution, leading to suboptimal fertilizer application and increased operational complexity.

Innovation Solution

A spraying support system comprising a support device that creates a spraying plan based on field information and spraying information, a plan obtainer device to obtain this plan, and a spraying controller device to adjust the sprayer's operation accordingly, ensuring optimal fertilizer distribution and reduced operational complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a spraying plan is created based on field information and spraying information, then spraying precision is improved, but device complexity increases

Engineering Contradiction:
Improvespraying precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system divides the spraying operation into distinct segments: a support device creates a spraying plan based on field information, a plan obtainer device retrieves the plan, and a spraying controller device executes control. This segmentation allows each component to specialize in one function, improving overall spraying precision while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spraying plan acts as an intermediary data structure that mediates between field information/spraying information and the actual sprayer control. This intermediary layer organizes and structures the information flow, enabling precise control without requiring direct complex interactions between all system components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If spraying amount is adjusted based on field contours and areas, then fertilizer application quality is improved, but operational complexity increases

Engineering Contradiction:
Improvefertilizer application qualityVSAvoidoperational complexity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The support device creates the spraying plan in advance, performing preliminary calculations and adjustments based on field contours and areas before actual spraying begins. This preliminary action pre-determines the optimal spraying amounts for different field regions, improving fertilizer application quality while simplifying real-time operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system performs self-adjustment through automated control. The spraying controller device automatically adjusts spraying amounts based on the pre-created plan without requiring manual intervention for each adjustment, thereby improving application quality while maintaining ease of operation through automation.

Inventive Principle:
Principle #25Self-service

3Productivity

If automated spraying control is implemented, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improvespraying efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The spraying controller device serves multiple functions: it receives the spraying plan, interprets the field information, adjusts spraying amounts dynamically, and controls the sprayer operation. This multi-functionality consolidates control tasks into a single device, improving productivity while managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11540437B2Spraying support system for working machine
Publication Date: 2023.01.03 KUBOTA CORP
  • US11540437B2 patent drawing
  • US11540437B2 patent drawing
  • US11540437B2 patent drawing

AI summary

A spraying support system for a working machine, includes: a support device including a plan creator portion to create a spraying plan representing a relation between field information relating to a field to which spray substance is sprayed and spraying information including spraying amount of the spray substance; a plan obtainer device provided to a working machine having a sprayer device to spray the spray substance and configured to obtain the spraying plan created by the plan creator portion; and a spraying controller device to control a sprayer portion of the sprayer device based on the spraying information of the spraying plan obtained by the plan obtainer device.