Switched-Mode Power Supply Spread-Spectrum EMI Reduction

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Solution Overview

Problem

Switched-mode power supplies generate high-amplitude, high-frequency switching currents that cause electromagnetic interference (EMI), complicating the design of electronic devices and making it difficult to meet EMI regulatory requirements, especially in portable devices where size constraints are stringent.

Innovation Solution

A switched-mode power supply with a control circuit that provides a control signal, a modulation circuit that frequency modulates the signal using a spread-spectrum modulation signal to spread spectral content over a bandwidth, reducing switching noise and EMI through continuous frequency modulation techniques such as triangle waveforms or multiple-step discrete approximations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If switched-mode power supply uses high-frequency switching to achieve high power-conversion efficiency and smaller transformer size, then power efficiency and device size are improved, but electromagnetic interference (EMI) and switching noise increase

Engineering Contradiction:
Improvepower-conversion efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by continuously varying the switching frequency of the power supply circuit according to a spread-spectrum modulation signal. Instead of using a fixed high-frequency switching signal, the frequency is dynamically adjusted across a range of frequencies, which spreads the spectral content of the switching noise and reduces peak EMI while maintaining the high efficiency benefits of switched-mode operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the frequency parameter of the switching signal by modulating it with a spread-spectrum signal. This parameter change spreads the concentrated high-frequency spectral content across a broader frequency range, reducing the amplitude of EMI at any single frequency while preserving the overall power conversion efficiency

Inventive Principle:
Principle #35Parameter changes

2Productivity

If switched-mode power supply operates at fixed high frequency, then power conversion efficiency is maintained, but EMI regulatory requirements become difficult to meet

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidEMI regulatory compliance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts the switching frequency using spread-spectrum modulation, allowing the power supply to maintain high conversion efficiency while meeting EMI regulations by distributing spectral energy across a wider frequency range, thus achieving both productivity and reliability goals

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If traditional low-pass filtering is used to block switching noise, then EMI is reduced, but device complexity and size increase

Engineering Contradiction:
Improveswitching noiseVSAvoidfilter design complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by spreading the spectral content of the switching noise across a wide frequency range before it can cause EMI problems. This preemptive frequency modulation reduces peak noise levels at any given frequency, eliminating or reducing the need for complex low-pass filtering circuits

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces switching noise and EMI by spreading spectral content over a wide bandwidth, achieving a 10 dB reduction in switching noise compared to 4-step spread-spectrum modulation and an average of 17 dB reduction compared to unmodulated switching noise, while being practical for implementation in portable electronic devices.

Implementation Method 1

a modulation circuit that provides a modulated switching signal by frequency modulating the control signal over a bandwidth using a spread-spectrum modulation signal

Methodology Applied
Scientific EffectFrequency modulation: Phase Modulation

Data Source

PatentUS9350232B2Power supply with continuous spread-spectrum switching signal
Publication Date: 2016.05.24 APPLE INC
  • US9350232B2 patent drawing
  • US9350232B2 patent drawing
  • US9350232B2 patent drawing

AI summary

A switched-mode power supply with reduced electromagnetic interference (EMI) is described. This switched-mode power supply includes a modulation circuit that continuously frequency modulates a control signal over a bandwidth associated with a spread-spectrum modulation signal. By frequency modulating the control signal in the switched-mode power supply, spectral content associated with a modulated switching signal is spread evenly over the bandwidth, thereby reducing the EMI.