Spreader Adjustment Mechanism Foot Pedal Operation
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Solution Overview
Problem
Existing spreader adjustment mechanisms require users to manually adjust the degree of opening of holes, which is labor-intensive and prone to errors, especially when changing spreading materials or requirements, and can be costly and complex to manufacture and maintain.
Innovation Solution
A spreader with an adjustment mechanism featuring a stopper that creates a mechanically insuperable impediment to restrict movement towards the full-open position, allowing for variable positioning along an adjustment range to limit the maximum rate of discharge, facilitated by a lever and foot pedal for ergonomic operation, and including a toothed profile for secure attachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a hand operated lever is used to slide the adjustment element, then the degree of opening of holes can be controlled, but the user must repeatedly bow down to adjust, causing labor intensity and fatigue
Solution Approach 1:
The patent introduces a foot pedal positioned at a lower level than the handle, allowing the user to operate the adjustment mechanism using their foot instead of their hand. This spatial repositioning from hand level to foot level eliminates the need to repeatedly bend down, transforming a labor-intensive hand operation into an ergonomic foot operation that maintains productivity while improving ease of operation.
2Adaptability or versatility
If a complex arrangement of Bowden cables and biasing means is used, then automatic closing of holes can be achieved, but the manufacturing and maintenance cost increases
Solution Approach 1:
The patent extracts and eliminates the complex Bowden cable and biasing means system from the adjustment mechanism. Instead, it uses a simple spring-loaded stopper that engages with a rack on the adjustment element. This simplified mechanism achieves the automatic closing function through a direct mechanical connection rather than through complex cables and biasing components, significantly reducing manufacturing and maintenance costs while preserving the adaptability of automatic hole closing.
3Reliability
If a spring-loaded stopper with rack is used, then the adjustment element can be mechanically restricted, but the device complexity increases
Solution Approach 1:
The patent implements a self-service mechanism where the spring-loaded stopper automatically engages and disengages from the rack on the adjustment element based on its position. As the adjustment element moves during operation, the rack teeth naturally interact with the stopper, causing it to self-lock at predetermined positions without requiring additional actuators or complex control systems. This self-service approach provides reliable mechanical stability while minimizing device complexity.
Data Source
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Figure 3A~3B
AI summary
A spreader (100) includes a bucket (102), a handle unit (128) connected to the bucket, a pair of wheels (118) attached to the bucket configured to move the spreader, and a plurality of holes (130) disposed at a bottom portion of the bucket. The spreader further includes an adjustment mechanism (132) having an adjustment element (134) slidably mounted on the bucket and disposed over the holes, wherein a movement of the adjustment element is configured to selectively vary a degree of opening of the holes. The adjustment mechanism further includes an end stop (153, 716, 816) configured to create a mechanically insuperable impediment (155, 407, 507, 607, 724, 824) for restricting the movement of the adjustment element (134, 708, 808) towards the full-open position of the holes (130, 706, 806). The end stop (153, 716, 816) includes a mechanical element (157, 718, 818) configured to shift a position of the impediment (155, 407, 507, 607, 724, 824) to selectively restrict the movement of the adjustment element (134, 708, 808) towards the full- open position of the holes (130).