Spreading Device Independent Speed Control

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Solution Overview

Problem

Conventional spreading devices for fertilizers lack the ability to efficiently spread materials uniformly over fields due to fixed rotational speeds of spreading units, which limits their adaptability to varying field shapes and sizes.

Innovation Solution

The spreading device incorporates a power transmission mechanism with a speed-changing unit, allowing the rotational speed of each spreading unit to be adjusted independently, enabling different spreading distances and directions to achieve uniform coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed rotational speed is used for spreading units, then device structure is simple, but spreading uniformity and adaptability to varying field shapes deteriorate

Engineering Contradiction:
Improveadaptability to field shapesVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the rotational speed of spreading units adjustable rather than fixed. The power transmission mechanism includes a speed changing unit that allows each spreading unit to operate at different rotational speeds, enabling adaptation to various field shapes and sizes while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by allowing the rotational speed parameter of each spreading unit to be varied independently. The power transmission mechanism enables adjustment of speed parameters to optimize spreading patterns for different field conditions, achieving versatility without significantly increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If fixed rotational speed is used for spreading units, then device structure is simple, but spreading precision and uniformity deteriorate

Engineering Contradiction:
Improvespreading uniformityVSAvoidpower transmission mechanism
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The power transmission mechanism incorporates a speed changing unit that dynamically adjusts the rotational speed of each spreading unit. This enables precise control over material distribution patterns, ensuring uniform spreading across the field while the overall mechanism remains integrated and not overly complex.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the speed parameter of the spreading units through the power transmission mechanism. By allowing independent speed adjustment, the system achieves precise control over spreading uniformity and precision without requiring multiple separate devices or overly complicated mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If material is spread beyond boundaries, then spreading coverage is increased, but material loss and inefficiency increase

Engineering Contradiction:
Improvespreading efficiencyVSAvoidmaterial loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent uses parameter changes in the form of adjustable rotational speeds for each spreading unit. By optimizing the speed parameters, the spreading pattern can be precisely controlled to match field boundaries, ensuring complete coverage without excessive material spread beyond the intended area, thus improving efficiency and reducing loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The ability to independently adjust the rotational speed of each spreading unit creates a feedback mechanism where the operator can observe the spreading pattern and modify speeds to achieve optimal coverage. This allows real-time optimization to prevent material loss while maintaining high productivity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10582657B2Spreading device
Publication Date: 2020.03.10 KUBOTA CORP
  • US10582657B2 patent drawing
  • US10582657B2 patent drawing
  • US10582657B2 patent drawing

AI summary

A spreading device includes a containing unit to contain a spread material, a first spreading unit including a first rotating body to spread the spread material contained in the containing unit, a second spreading unit including a second rotating body to spread the spread material contained in the containing unit, a first driving source of which speed is changeable, a first shaft to transmit power provided from the first driving source, a second shaft to transmit power provided from a second driving source different from the first driving source, and a power transmission mechanism to receive power from the first shaft and power from the second shaft, the power transmission mechanism being capable of transmitting the power received from the first shaft and the power received from the second shaft to the first rotating body and the second rotating body.