Spring-Biased Movable Cliff Sensor for Autonomous Cleaning Robots
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Solution Overview
Problem
Autonomous cleaning robots equipped with weighted cliff sensors face reduced effectiveness due to the cleaning pad interfering with the extension of the weighted element, which can hinder the detection of flooring height changes, potentially leading to navigation over drops.
Innovation Solution
Incorporating a movable element with a spring mechanism that changes configuration when encountering a flooring height change, utilizing optical or piezoelectric sensors to detect this change and halt the robot's operation, ensuring safe navigation by deflecting the cleaning pad and extending the movable element beyond the robot's bottom surface.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a weighted element is used in the cliff sensor to detect flooring height changes, then the robot can detect drops effectively, but the cleaning pad may prevent or reduce the extension of the weighted element, reducing sensor effectiveness
Solution Approach 1:
The patent replaces the traditional weighted element mechanism with an optical sensing system. Instead of relying on gravity-induced extension of a physical weight, the invention uses optical sensors (such as infrared or laser sensors) to detect the presence of flooring surfaces. This substitution eliminates the mechanical interference caused by the cleaning pad while maintaining reliable cliff detection capability.
Solution Approach 2:
The patent introduces an optical field as an intermediary between the sensor and the flooring surface. Rather than direct mechanical contact between the weighted element and the floor, the optical sensor uses light reflection properties to detect height changes. This intermediary approach allows the cleaning pad to remain in contact with the floor without interfering with the detection mechanism.
2Measurement precision
If the movable element extends beyond the bottom surface to detect height changes, then cliff detection is enabled, but the cleaning pad may interfere with this extension
Solution Approach 1:
The patent transitions the detection mechanism from a vertical mechanical extension (one-dimensional movement of weighted element) to an optical measurement field (multi-dimensional light reflection detection). The optical sensor can detect height changes by measuring light reflection angles and intensities from different surfaces, eliminating the need for physical extension beyond the robot's bottom surface.
Solution Approach 2:
The patent utilizes optical properties (analogous to color changes) of different surfaces to detect height changes. The optical sensor detects variations in light reflection characteristics when encountering different floor surfaces or height changes, allowing precise detection without physical contact or extension that would be blocked by the cleaning pad.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively prevents autonomous cleaning robots from navigating over flooring drops by accurately detecting height changes and halting operation, enhancing safety and cleaning efficiency while accommodating variations in floor topography.
Implementation Method 1
a spring mechanically coupled to the movable element, the spring being biased to hold the movable element in the first configuration
Implementation Method 2
A sensor, such as an optical sensor or a piezoelectric sensor, detects when the movable element is in the extended configuration
Implementation Method 3
A sensor, such as an optical sensor or a piezoelectric sensor, detects when the movable element is in the extended configuration
Implementation Method 4
in the absence of flooring beneath the autonomous cleaning robot, gravity can cause the weighted element to fall and extend beyond a bottom plane of the autonomous cleaning robot
Data Source
AI summary
An autonomous cleaning robot includes a drive system to maneuver the autonomous cleaning robot across a floor surface; a cleaning assembly for cleaning the floor surface; and a sensor system disposed at a forward portion of the autonomous cleaning robot. The sensor system includes a movable element having (i) a first configuration in which the movable element extends beyond a bottom surface of the autonomous cleaning robot by a first amount, and (ii) a second configuration in which the movable element extends beyond the bottom surface of the autonomous cleaning robot by a second amount less than the first amount; a spring mechanically coupled to the movable element, the spring being biased to hold the movable element in the first configuration; and a sensor assembly configured to generate a signal based on the configuration of the movable element.


