Spring-Biased Movable Cliff Sensor for Autonomous Cleaning Robots

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Solution Overview

Problem

Autonomous cleaning robots equipped with weighted cliff sensors face reduced effectiveness due to the cleaning pad interfering with the extension of the weighted element, which can hinder the detection of flooring height changes, potentially leading to navigation over drops.

Innovation Solution

Incorporating a movable element with a spring mechanism that changes configuration when encountering a flooring height change, utilizing optical or piezoelectric sensors to detect this change and halt the robot's operation, ensuring safe navigation by deflecting the cleaning pad and extending the movable element beyond the robot's bottom surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a weighted element is used in the cliff sensor to detect flooring height changes, then the robot can detect drops effectively, but the cleaning pad may prevent or reduce the extension of the weighted element, reducing sensor effectiveness

Engineering Contradiction:
Improvecliff detection reliabilityVSAvoidsensor operation effectiveness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the traditional weighted element mechanism with an optical sensing system. Instead of relying on gravity-induced extension of a physical weight, the invention uses optical sensors (such as infrared or laser sensors) to detect the presence of flooring surfaces. This substitution eliminates the mechanical interference caused by the cleaning pad while maintaining reliable cliff detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an optical field as an intermediary between the sensor and the flooring surface. Rather than direct mechanical contact between the weighted element and the floor, the optical sensor uses light reflection properties to detect height changes. This intermediary approach allows the cleaning pad to remain in contact with the floor without interfering with the detection mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the movable element extends beyond the bottom surface to detect height changes, then cliff detection is enabled, but the cleaning pad may interfere with this extension

Engineering Contradiction:
Improveheight change detection precisionVSAvoidcleaning pad interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent transitions the detection mechanism from a vertical mechanical extension (one-dimensional movement of weighted element) to an optical measurement field (multi-dimensional light reflection detection). The optical sensor can detect height changes by measuring light reflection angles and intensities from different surfaces, eliminating the need for physical extension beyond the robot's bottom surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent utilizes optical properties (analogous to color changes) of different surfaces to detect height changes. The optical sensor detects variations in light reflection characteristics when encountering different floor surfaces or height changes, allowing precise detection without physical contact or extension that would be blocked by the cleaning pad.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents autonomous cleaning robots from navigating over flooring drops by accurately detecting height changes and halting operation, enhancing safety and cleaning efficiency while accommodating variations in floor topography.

Implementation Method 1

a spring mechanically coupled to the movable element, the spring being biased to hold the movable element in the first configuration

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A sensor, such as an optical sensor or a piezoelectric sensor, detects when the movable element is in the extended configuration

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Implementation Method 3

A sensor, such as an optical sensor or a piezoelectric sensor, detects when the movable element is in the extended configuration

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 4

in the absence of flooring beneath the autonomous cleaning robot, gravity can cause the weighted element to fall and extend beyond a bottom plane of the autonomous cleaning robot

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11771290B2Sensors for an autonomous cleaning robot
Publication Date: 2023.10.03 IROBOT CORP
  • US11771290B2 patent drawing
  • US11771290B2 patent drawing
  • US11771290B2 patent drawing

AI summary

An autonomous cleaning robot includes a drive system to maneuver the autonomous cleaning robot across a floor surface; a cleaning assembly for cleaning the floor surface; and a sensor system disposed at a forward portion of the autonomous cleaning robot. The sensor system includes a movable element having (i) a first configuration in which the movable element extends beyond a bottom surface of the autonomous cleaning robot by a first amount, and (ii) a second configuration in which the movable element extends beyond the bottom surface of the autonomous cleaning robot by a second amount less than the first amount; a spring mechanically coupled to the movable element, the spring being biased to hold the movable element in the first configuration; and a sensor assembly configured to generate a signal based on the configuration of the movable element.