Spring-Centered Click Mechanism for Uniform Moderation Feel

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Solution Overview

Problem

The existing moderation feeling adding apparatus for wind direction adjusting apparatuses faces difficulties in assembly due to a small clearance between the plunger and the holding hole, resulting in a challenging insertion process and insufficient stroke width, which affects the generation of a satisfactory striking sound and moderation feeling.

Innovation Solution

A moderation feeling adding apparatus with a holding section that regulates the spring's position and maintains equal clearance between the contact section and the wall portion on both sides, allowing for easier assembly and uniform sound generation by ensuring the spring is held in a central position within a hole with a tapered recessed portion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the clearance between the holding hole and the plunger is reduced to prevent lateral shifting of the spring, then the spring stability is improved, but the assembly difficulty increases and the stroke width decreases

Engineering Contradiction:
Improvespring stabilityVSAvoidassembly ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

A guide groove is introduced as an intermediary structure between the holding hole and the plunger. The guide groove provides lateral guidance to the plunger during insertion, allowing for a larger clearance while preventing lateral shifting of the spring. This mediator structure enables both easy assembly (larger clearance) and spring stability (lateral constraint through guide groove).

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the clearance between the holding hole and the plunger is reduced to prevent spring lateral shifting, then the spring stability is improved, but the stroke width of the swing motion decreases

Engineering Contradiction:
Improvespring stabilityVSAvoidstroke width
Core Design Contradiction:
Stability of the object's compositionVSLength of moving object

Solution Approach 1:

The guide groove acts as a mediator that separates the functions of lateral constraint and stroke provision. By providing lateral guidance through the guide groove structure, the plunger can have a larger clearance from the holding hole, thereby maintaining spring stability while allowing sufficient stroke width for adequate swing motion and striking sound generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the clearance between the contact section and the wall portion is increased to improve assembly ease, then the assembly ease is improved, but the sound generation uniformity deteriorates

Engineering Contradiction:
Improveassembly easeVSAvoidsound generation uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The guide groove is designed with asymmetric dimensions: a larger clearance in the insertion direction (improving assembly ease) and a smaller clearance in the lateral direction (maintaining sound generation uniformity). This asymmetric design allows the plunger to move freely during assembly while constraining lateral shifting during operation, ensuring uniform contact with the wall portion for consistent sound generation.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design facilitates easy assembly, secures a substantial stroke for sound generation, and provides a uniform and loud moderation feeling by maintaining equal clearance on both sides, enhancing the overall operation experience.

Implementation Method 1

a pin hits the support member by a biasing force of the spring

Methodology Applied
Scientific EffectSpring biasing force: Spring

Implementation Method 2

the contact section moved by a biasing force of the spring as a contact state between the contact section and the operation section changes due to an operation of the operation section

Methodology Applied
Scientific EffectImpact force: Impact Force

Data Source

PatentUS11907002B2Moderation feeling adding apparatus
Publication Date: 2024.02.20 NIHON PLAST CO LTD
  • US11907002B2 patent drawing
  • US11907002B2 patent drawing
  • US11907002B2 patent drawing

AI summary

A base section can operate to one side and the other side in a predetermined direction. A contact section is attached to a spring and can be in contact with the base section. A holding section holds the spring. A wall portion faces the contact section in the predetermined direction, and generates a sound which becomes a moderation feeling by a collision between the wall portion and the contact section moved by a biasing force of the spring as a contact state between the contact section and the base section changes due to an operation of the base section. The holding section regulates a position of the spring at least in a predetermined direction. A clearance between the contact section and the wall portion is substantially equal on the one side and the other side in the predetermined direction.