Spring-Coupled Transducer for Stable Fly Height Control

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Solution Overview

Problem

In data storage devices, maintaining a constant head-to-media spacing (HMS) between the transducing head and the disc is challenging due to non-flat disc topography, leading to air bearing gap modulation and inaccurate reading/writing, especially as data storage density increases, requiring a solution that minimizes HMS modulation and reduces wear on the media.

Innovation Solution

A slider apparatus with a body and a transducer portion coupled by spring members, utilizing actuators for precise positioning and fly height control, allowing the transducer portion to adjust its position relative to the disc for stable tracking and reduced wear during reading and writing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the head-to-media spacing is reduced to increase data storage density, then the storage capacity increases, but the allowable HMS modulation decreases and tracking accuracy deteriorates

Engineering Contradiction:
Improvedata storage densityVSAvoidtracking accuracy
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The slider is segmented into a body portion and a separate transducer portion (head chip). The transducer portion is mounted on a compliant mounting structure with spring members that allow independent movement of the transducer relative to the slider body. This segmentation enables the transducer to follow disc topography variations while the slider body maintains stable flight, resolving the contradiction between reduced HMS for high density and tracking accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting structure incorporates spring members that provide compliant, dynamic support for the transducer portion. This dynamic mounting allows the transducer to adaptively follow disc surface variations through elastic deformation of the springs, maintaining accurate tracking even at reduced HMS where allowable modulation is minimal.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If heaters or microactuators are used to control transducer position and maintain HMS, then tracking accuracy improves, but device complexity increases

Engineering Contradiction:
ImproveHMS control precisionVSAvoidslider structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The compliant mounting structure with spring members provides passive, self-adjusting support for the transducer portion. The spring-based mounting automatically adapts to disc topography variations through elastic deformation, eliminating the need for active heaters or microactuators. This self-service approach maintains HMS control precision while significantly reducing device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex active control systems (heaters, microactuators) with a simpler passive mechanical compliance system based on spring members. This mechanical substitution achieves HMS control through elastic deformation rather than active actuation, reducing device complexity while maintaining control precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If the transducer portion is made heavier for stability, then positioning stability improves, but wear on the storage media increases during direct contact

Engineering Contradiction:
Improvetransducer positioning stabilityVSAvoidmedia wear
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The slider is divided into a heavier body portion and a lighter transducer portion (head chip). The spring members connect these portions, allowing the lightweight transducer to contact the media during recording while the heavier body provides overall stability. This segmentation reduces media wear from direct contact while maintaining positioning stability, as the light transducer portion can be easily actuated and the heavy body provides inertial stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the slider have different mass characteristics optimized for their specific functions. The body portion is heavier for stability, while the transducer portion is lightweight to minimize media wear during contact recording. The spring mounting structure locally connects these dissimilar mass portions, allowing each to perform its optimized function without compromising the other.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains a constant HMS, minimizing modulation and ensuring accurate data reading/writing while reducing wear on the storage media by using MEMS springs and actuators to control the transducer's position, thereby enhancing data storage density and device performance.

Implementation Method 1

The transducer portion is coupled to the body by a plurality of spring members extending from the transducer portion to the body

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Air bearing sliders have been extensively used in disc drives to appropriately position a transducing head above a rotating disc. During operation the disc rotates at high speeds, which produces air movement and generates a lift force directing the slider away from the disc

Methodology Applied
Scientific EffectAir bearing: Air Lubrication

Data Source

PatentUS7929249B2Spring loaded head for reduced fly height and tracking control
Publication Date: 2011.04.19 SEAGATE TECH LLC
  • US7929249B2 patent drawing
  • US7929249B2 patent drawing
  • US7929249B2 patent drawing

AI summary

An apparatus includes a body having a first air bearing surface and defining an opening, and a transducer portion having a second air bearing surface and positioned within the opening and coupled to the body by a plurality of spring members extending from the transducer portion to the body.