Spring-Driven Pump for Discrete Liquid Bursts
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Solution Overview
Problem
Current pumps are unable to efficiently produce discrete bursts of liquid for hand-held oral care appliances, as they require excessive power to re-circulate liquid and produce constant flow rather than separate bursts, which is not feasible in a consumer appliance.
Innovation Solution
A spring-driven pump assembly with a plunger and one-way valves that compresses and releases liquid through a nozzle, allowing for controlled, discrete bursts of liquid, powered by a rechargeable battery and actuator, enabling efficient operation without external power.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If a pump is used to re-circulate liquid to create discrete bursts, then discrete bursts of liquid can be produced, but excessive power is consumed
Solution Approach 1:
The pump employs periodic action by using an actuator that reciprocates the plunger back and forth to create discrete bursts of liquid. The plunger moves forward to dispense liquid and returns rearward to refill, creating periodic bursts rather than continuous flow. This periodic reciprocating motion reduces power consumption compared to continuous pump operation while still achieving the desired discrete burst effect.
Solution Approach 2:
The invention extracts only the necessary portion of liquid for each burst by using a plunger that moves a limited distance to dispense a specific volume. The one-way valves ensure liquid is drawn in during the return stroke and only discharged during the forward stroke, extracting exactly the needed amount for each burst without the excessive power consumption of re-circulating systems.
2Stress or pressure
If a pump provides constant flow at required pressure, then sufficient pressure (8-10 bar) is achieved, but discrete separate bursts cannot be produced
Solution Approach 1:
The pump transitions from static constant flow to dynamic pulsating flow by using a reciprocating plunger mechanism. The plunger's back-and-forth motion dynamically varies the flow rate, creating discrete bursts at high pressure during the forward stroke while stopping flow during the return stroke. This dynamic operation maintains required pressure (8-10 bar) while producing separate bursts rather than constant flow.
Solution Approach 2:
The continuous flow is segmented into discrete bursts by dividing the pump cycle into distinct phases: a forward stroke that dispenses liquid in a burst, followed by a return stroke that refills the chamber. The one-way valves segment the flow path to ensure liquid only moves forward during the discharge phase, creating separated bursts rather than continuous flow while maintaining high pressure.
3Productivity
If a hand-held appliance is designed with discrete burst capability, then efficient cleaning is achieved, but the device becomes more complex
Solution Approach 1:
The pump assembly serves multiple functions within a single integrated unit: it generates high pressure, creates discrete bursts, controls flow direction through one-way valves, and enables efficient cleaning. The plunger mechanism simultaneously acts as both a pressure generator and a flow controller, while the spring provides both propulsion and reset functions, reducing overall device complexity despite the multiple capabilities required for effective hand-held cleaning.
Solution Approach 2:
The spring acts as an intermediary element that simplifies the pump design by providing mechanical energy storage and release. Instead of requiring a complex motor control system to achieve reciprocating motion, the spring mediates between the actuator and plunger, storing energy during the return stroke and releasing it during the forward stroke to create discrete bursts. This intermediary spring mechanism reduces control complexity while maintaining cleaning efficiency.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution allows for a hand-held oral care appliance to produce discrete bursts of liquid efficiently, reducing power consumption and enabling effective cleaning without the need for continuous external power, with bursts occurring at intervals of one to two times per second.
Implementation Method 1
a compressible spring positioned between a forward end of the plunger assembly and a rear end of the housing
Implementation Method 2
the inlet/outlet assembly includes a one-way liquid inlet valve and a one-way liquid outlet valve in fluid communication with the central opening of the plunger sleeve
Implementation Method 3
a plunger assembly having a center plunger element which includes a fluid-tight seal at a forward end thereof
Data Source
AI summary
An oral care appliance (10) having a pump assembly (14) for delivering discrete bursts or shots of liquid. The pump assembly includes a pump housing (36) and an inlet/outlet assembly (38) at a forward end of the housing, including one-way valves (80, 82) in the inlet and outlet openings. A plunger sleeve (44) is positioned within the housing with a central opening (48) in a fluid-tight relationship with the inlet and outlet assembly. A plunger (52) includes a center portion (56), positioned in the central opening of the plunger sleeve in a fluid-tight relationship therewith. The plunger sleeve includes an outer member (54) between the plunger sleeve and the internal surface of the housing. A compressible spring (64) is positioned between a forward end of the outer member of the plunger and the rear end of the housing. A drive mechanism (72) moves the plunger rearwardly, resulting in the plunger sleeve filling with liquid by vacuum action from a reservoir (26) in the appliance, and then releases the plunger, allowing the spring to move the plunger quickly forward, forcing liquid in the plunger sleeve out through the fluid outlet in a direct burst.

