Spring Energy Storage Floor for Piezoelectric Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power generation floors using piezoelectric ceramics have low efficiency in collecting and converting gravitational potential energy due to small deformation ranges and high material costs, limiting their widespread use.

Innovation Solution

The implementation of an energy storage device comprising two spring energy storage components and a one-way limiter, which collects and stores gravitational potential energy and efficiently converts it into electrical energy through a transmission component and generator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If piezoelectric ceramics are used to convert mechanical deformation to electrical energy, then power generation is achieved, but the deformation range is limited and collection efficiency is extremely low

Engineering Contradiction:
Improveenergy collection efficiencyVSAvoiddeformation range
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The patent divides the energy storage function into multiple spring components (first spring energy storage component and second spring energy storage component), each capable of independent deformation and energy storage. This segmentation allows the system to accumulate energy from multiple deformation cycles rather than relying on a single limited deformation event, thereby improving overall energy collection efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a dynamic switching mechanism through the one-way limiter that automatically selects which spring energy storage component to release based on real-time energy levels. This dynamic adjustment optimizes the energy release process, ensuring that the spring with sufficient energy is always the one being released to drive the generator, thus maintaining high productivity throughout operation.

Inventive Principle:
Principle #15Dynamics

2Productivity

If piezoelectric ceramics are used for power generation, then electrical energy is generated, but the cost of piezoelectric ceramics is very high

Engineering Contradiction:
Improvepower generation capabilityVSAvoidmaterial cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive piezoelectric ceramics with mechanical spring components that are significantly cheaper to manufacture. The springs serve as disposable or reusable mechanical energy storage elements that can be replaced at low cost, eliminating the need for costly piezoelectric materials while maintaining power generation capability through the generator.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the piezoelectric effect (converting mechanical deformation directly to electrical energy) with a mechanical energy storage and release system. Instead of relying on piezoelectric ceramics to generate electricity during deformation, the system uses springs to store mechanical energy and then releases it to drive a generator, replacing the piezoelectric mechanism with a mechanical-to-mechanical-to-electrical conversion path.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If mechanical limiting structure is used to restrict pedal panel descent, then piezoelectric ceramic deformation is controlled within rated range, but effective displacement distance is very small

Engineering Contradiction:
Improvedeformation controlVSAvoiddisplacement distance
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent replaces the static mechanical limiting structure with a dynamic energy-based control mechanism. The one-way limiter and spring energy storage components dynamically adjust the system's behavior based on energy accumulation levels, allowing the pedal panel to travel further distances to accumulate sufficient energy in the springs before releasing it, thus increasing displacement distance while maintaining reliable control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements preliminary energy storage by winding up the spring energy storage components during the pedal depression phase. This preliminary action accumulates energy over a longer displacement distance, allowing the system to prepare sufficient energy before the power generation phase, thereby decoupling the displacement distance from the strict deformation limits of piezoelectric ceramics.

Inventive Principle:
Principle #10Preliminary action

4Device complexity

If piezoelectric ceramics are used with fixed mounting structure, then structural simplicity is maintained, but energy collection efficiency is extremely low

Engineering Contradiction:
Improvestructural simplicityVSAvoidpotential energy collection efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent segments the energy storage and release functions into separate spring energy storage components and a one-way limiter mechanism. This segmentation, while adding some structural elements, creates a more efficient energy collection system where each component has a dedicated function, improving overall productivity despite increased complexity compared to simple piezoelectric mounting.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the fundamental operating parameters of the system by replacing piezoelectric materials with mechanical springs and a generator. This parameter change from direct piezoelectric conversion to mechanical energy storage and electromagnetic conversion dramatically improves energy collection efficiency, justifying the increase in device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency of gravitational potential energy collection and conversion, reducing costs and enabling more widespread use, replacing the inefficient power generation mode of piezoelectric ceramics.

Implementation Method 1

a first spring energy storage component comprising a first rotating shaft, a first spring, and a first spring barrel; the first rotating shaft can be rotatably mounted in one direction on the mounting seat; the first spring is sleeved on the first rotating shaft; the first spring barrel is covered on the first spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the first spring barrel and the second spring barrel are both connected to the transmission component and drive a motor shaft of the generator to rotate through the transmission component

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12264654B2Energy storage device and power generation floor with the same
Publication Date: 2025.04.01 SHANGHAI YINSHENG TECH CO LTD
  • US12264654B2 patent drawing
  • US12264654B2 patent drawing
  • US12264654B2 patent drawing

AI summary

The invention discloses an energy storage device, comprising a mounting seat, a first spring energy storage component, a second spring energy storage component, a one-way limiter, a transmission component, and a generator; the first spring energy storage component comprises a first rotating shaft, a first spring, and a first spring barrel; the second spring energy storage component comprises a second rotating shaft, a second spring, and a second spring barrel. The device uses two spring energy storage components to collect the gravitational potential energy of different dispersion points at the same time, and store it in the corresponding spring, then through the action of the one-way limiter, the energy of the spring with larger energy storage can be released and converted into electrical energy.