Spring-Loaded Dishwasher Rack Retraction to Reduce Motorization Cost

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Solution Overview

Problem

Existing dishwasher racks often require motorization for easy movement, which can be costly and is affected by the harsh environment of the dishwasher tub, necessitating a solution for retracting without motorization.

Innovation Solution

A dishwasher rack with a retracting mechanism and height adjustment device that uses torsion springs and geared wheels to automatically return to a stowed position, allowing for manual adjustment between multiple heights and minimizing motorization needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If motorization is used to move the dishwasher rack, then ease of operation is improved, but device complexity and cost increase

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The rack system uses a self-service retracting mechanism where the rack automatically returns to its stowed position using a spring-loaded retracting mechanism. The user simply pulls the rack out for loading, and the system automatically retracts it without requiring motorization or complex control systems, thereby improving ease of operation while minimizing device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces motorized mechanical systems with a simpler spring-based mechanical retracting mechanism. Instead of using motors, gears, and control electronics, the system employs a spring-loaded mechanism that automatically returns the rack to its stowed position, eliminating the need for complex motorization while maintaining operational ease.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If motorization is used to move the dishwasher rack, then productivity is improved, but manufacturing cost increases

Engineering Contradiction:
ImproveproductivityVSAvoidease of manufacture
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs a cost-effective retracting mechanism using simple, inexpensive components such as springs, rails, and basic mechanical elements rather than expensive motorized systems. This approach maintains productivity by enabling smooth rack movement and retraction while significantly reducing manufacturing costs and complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention substitutes expensive motorized systems with simple mechanical components including springs, rails, and latches. This replacement maintains the productivity benefits of automated retraction while dramatically reducing manufacturing costs and simplifying the production process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If the rack is designed to retract automatically, then ease of operation is improved, but reliability may worsen due to harsh environment

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs protective coatings and sealed mechanical components that resist corrosion from moisture, heat, and cold in the dishwasher environment. The retracting mechanism uses corrosion-resistant materials and sealed bearings to maintain reliability while enabling automatic retraction functionality.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent selects materials and design parameters specifically optimized for harsh dishwasher environments, including corrosion-resistant materials, temperature-stable components, and lubricants that maintain performance under heat and moisture. These parameter changes ensure the retracting mechanism remains reliable while providing ease of operation.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If height adjustment device is added to maintain retracting mechanism engagement, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The height adjustment device serves multiple functions: it adjusts the rack to different heights for accommodating various dishware, maintains engagement of the retracting mechanism with the tub, and ensures proper alignment of the spray arm with the docking station. This multi-functionality improves adaptability while minimizing the addition of separate complex mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the height adjustment function with the retracting mechanism engagement system. The height adjustment device integrates the bracket, slot, and pin components to simultaneously achieve height adjustment and maintain proper engagement of the retracting mechanism, thereby improving adaptability without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the dishwasher rack to retract automatically into the dishwasher tub with minimal user assistance, maintaining efficiency and reliability across varying heights and environmental conditions.

Implementation Method 1

the retracting mechanism may include a geared wheel rotationally engaging one or more rails with corresponding geared teeth. In various embodiments, the dishwasher rack may include a torsion spring returning the dishwasher rack from a deployed position to a stowed position

Methodology Applied
Scientific EffectTorsion spring: Torsion Spring

Implementation Method 2

the retracting mechanism may include a geared wheel rotationally engaging one or more rails with corresponding geared teeth

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 3

the sliding engagement may include a pin and slot engagement. In various embodiments, the pin and slot engagement may include a bracket having a slot and may be fixed to the dishwasher tub. In addition, in some embodiments, the dishwasher rack may include a sliding member that includes a pin sliding within the slot of the bracket between the at least two heights while limiting the translation of the pin away from the rear wall

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10582828B1Retracting dishwasher rack system
Publication Date: 2020.03.10 MIDEA GROUP CO LTD
  • US10582828B1 patent drawing
  • US10582828B1 patent drawing
  • US10582828B1 patent drawing

AI summary

A retracting rack for an appliance such as a dish washing appliance. The rack may be positionable between a stowed position and a deployed position. A spring may drive the rack towards the stowed position. A locking mechanism may be used to secure the rack in one or more positions. A release mechanism and/or a reset mechanism may be used to control the retracting cycle of the rack.