Spring-Loaded Fuel Pressurization Device for Engine Startability

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Solution Overview

Problem

Existing engine units lack the capability to supply pressurized fuel necessary for improved starting performance, relying solely on priming pumps and engine negative pressure for fuel delivery.

Innovation Solution

A fuel pressurization device that utilizes an electromagnetic valve, a deformable elastic body, and an overflow valve to store and pressurize fuel in a variable volume chamber, ensuring pressurized fuel delivery to the engine upon startup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a priming pump is used to supply fuel to the carburetor, then fuel can be delivered to the engine, but the fuel cannot be supplied with sufficient pressure to improve starting performance

Engineering Contradiction:
Improveengine starting performanceVSAvoidfuel pressure
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The fuel pressurization device performs preliminary pressurization of fuel before the engine starts. The elastic body is pre-compressed by the spring to store potential energy, and when the electromagnetic valve opens, this stored energy is immediately released to deliver pressurized fuel to the carburetor, improving starting performance without requiring continuous high-pressure pumping

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces a mechanical high-pressure pump system with a spring-elastic body pressurization system. The spring provides continuous mechanical force to compress the elastic body, storing energy that is then released through the electromagnetic valve control, achieving fuel pressurization without complex mechanical pumping mechanisms

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If fuel is simply delivered by priming pump and engine negative pressure, then the system remains simple, but starting performance cannot be improved

Engineering Contradiction:
Improvestarting performanceVSAvoidfuel pressurization system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single integrated pressurization device: the spring provides continuous force, the elastic body stores and releases energy, the electromagnetic valve controls timing, and the check valve prevents backflow. This merged system achieves pressurization functionality without requiring separate high-pressure pump, accumulator, and control valve assemblies

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spring-elastic body system is self-charging through the spring's continuous compressive force, eliminating the need for external power sources or complex control systems. The electromagnetic valve simply needs to open/close to trigger the pre-loaded pressurization mechanism, making the system simple to control while achieving improved starting performance

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances engine startability by vigorously supplying pressurized fuel upon engine startup, allowing for efficient fuel management and adaptation to varying fuel requirements across different engine types.

Implementation Method 1

a fuel chamber (R) including the elastic body (20) and having a variable volume; a spring (30) located between the first main body portion (11) and the elastic body (20), the spring (30) applying a pressure to the fuel in the fuel chamber (R)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

pressure-feeds the starting fuel supplied from the priming pump (3) to the engine (2) via the electromagnetic valve (4)

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnet

Data Source

PatentEP4286670B1Fuel pressurization device
Publication Date: 2025.10.29 MARUYAMA MFG CO INC
  • EP4286670B1 patent drawingFigure 1
  • EP4286670B1 patent drawingFigure 2
  • EP4286670B1 patent drawingFigure 3

AI summary

A fuel pressurization device pressure-feeds starting fuel supplied from a pump to an engine via a valve. The fuel pressurization device includes: a fuel chamber forming portion including a fuel chamber to which the fuel is supplied from the pump and whose internal volume is variable; and a spring configured to bias the fuel chamber forming portion such that the volume of the fuel chamber decreases.