Spring-Loaded Hinge Assembly for Portable Vaping Charger

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Solution Overview

Problem

There is a need for a portable and efficient charging solution for electronic vaping devices that can conveniently charge both the devices and their batteries, providing a compact and user-friendly interface with charging status indicators.

Innovation Solution

A portable charging case with a hinge assembly, biasing component, and spring mechanism that allows for easy opening and closing, along with charging contacts and indicator lights, is designed to accommodate electronic vaping devices and batteries, featuring a die-cast construction and USB port for charging and battery status monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a portable charging case is designed to be compact, then portability is improved, but ease of operation for charging multiple devices may deteriorate

Engineering Contradiction:
Improvecharging case sizeVSAvoidcharging convenience
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The charging case is designed to accommodate and charge multiple types of vaping devices (e-cigarettes, vaporizers, batteries) simultaneously through multiple slots, making a single compact unit serve multiple charging functions that would otherwise require separate chargers for each device type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The charging case integrates multiple charging slots and components within a compact nested structure, allowing smaller charging compartments to be arranged within the overall case volume, maximizing space utilization while maintaining portability

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If a hinge assembly with spring mechanism is added, then ease of opening/closing is improved, but device complexity increases

Engineering Contradiction:
Improvecover opening/closing easeVSAvoidhinge assembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The spring-loaded hinge assembly automatically provides opening and closing force without user intervention, enabling the cover to pop open when pressed and to snap shut when released, making the operation self-serving and eliminating the need for additional motors or actuators

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mechanical spring hinge replaces more complex electronic opening mechanisms (such as motorized lids or magnetic holders), achieving reliable cover operation through simple mechanical means that reduce overall device complexity while improving ease of use

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If multiple charging slots and indicator lights are included, then charging versatility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice compatibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The charging case is divided into multiple independent charging slots, each with its own charging contacts and indicator light, allowing each slot to independently charge different devices simultaneously, thereby improving versatility while maintaining manageable manufacturing through modular slot design

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The portable charging case effectively charges electronic vaping devices and batteries, offering a compact and user-friendly solution with tactile and visual feedback on charging status, ensuring convenient and efficient power management.

Implementation Method 1

The spring is arranged about the first end portion. The first end portion extends through a surface of a housing such that the spring is compressed between the surface of the housing and the spring stop on the pin.

Methodology Applied
Scientific EffectSpring compression: Spring

Data Source

PatentUS9887563B2Portable charging case having a hinged lid
Publication Date: 2018.02.06 ALTRIA CLIENT SERVICES LLC
  • US9887563B2 patent drawing
  • US9887563B2 patent drawing
  • US9887563B2 patent drawing

AI summary

A portable charging case configured to contain and charge an electronic vaping device or a battery thereof is provided. The portable charging case includes a body, a cover hingedly connected to the body at a hinge axle, and a hinge assembly. The hinge assembly includes a biasing component including a pin having an integrally formed straight first end portion and a curved second end portion. The biasing component also includes a spring arranged about the straight first end portion of the pin. The pin extends through an opening in a housing, such that the spring presses against a bottom surface of the housing and against a base of the curved second end portion of the pin.