Spring-Loaded Laminate Connector for Firm Hidden Plate Fixing
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Solution Overview
Problem
Conventional connectors are unable to securely fix a laminate between two vertical plates, and the connection between a laminate and a vertical plate is not firm.
Innovation Solution
A connector comprising a sleeve, a connecting rod, an embedded part, a rear cover, and a compression spring, which allows for the connection of a laminate to two vertical side plates with ease and firmness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional connector is used to connect a laminate to a vertical plate, then the connection can be achieved, but the connection is not firm and cannot securely fix the laminate between two vertical plates
Solution Approach 1:
The connecting rod is nested within the sleeve, with the sleeve providing external support and the connecting rod providing internal structural integrity. This nested configuration allows the connector to securely fix the laminate between two vertical plates while maintaining a compact structure that does not excessively increase device complexity.
Solution Approach 2:
The compression spring introduces a dynamic element to the connector, allowing it to adapt to slight variations in installation conditions and maintain continuous contact force. This dynamic component enhances connection firmness by providing elastic compensation, ensuring reliable fixation without requiring an overly complex rigid structure.
2Reliability
If a connector with multiple components is used to achieve firm connection, then the connection firmness is improved, but the installation process becomes more complex
Solution Approach 1:
The connector is segmented into distinct functional components (sleeve, connecting rod, compression spring, embedded part, rear cover), each performing a specific function. This segmentation allows for simplified manufacturing and assembly of individual parts while achieving overall connection stability through their coordinated interaction, making the installation process more manageable despite the multiple components.
Solution Approach 2:
The connector design integrates multiple functions into a single assembly unit that can be installed as one complete component. The sleeve provides both structural support and positioning, the connecting rod provides tensile strength, and the compression spring provides continuous contact force. This multi-functionality allows the connector to achieve stable connection while maintaining installation convenience through a unified installation process.
3Device complexity
If a simple connector structure is used, then the device complexity is reduced, but the connection between laminate and vertical plate is not firm
Solution Approach 1:
The connector merges multiple structural elements (sleeve, connecting rod, embedded part) into a single integrated assembly that works together to provide secure fixation. This combination achieves high reliability by distributing loads across multiple components while maintaining overall structural simplicity through their coordinated design and unified installation approach.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The connector provides a convenient and firm installation process for laminates between two vertical plates, ensuring a stable and hidden connection.
Implementation Method 1
the compression spring is disposed in the sleeve and comprises a third end abutting against the rear cover and a fourth end abutting against the stop part
Data Source
AI summary
A connector for fixing a laminate between two vertical plates, including: a sleeve, a connecting rod, an embedded part, a rear cover, and a compression spring. The inner wall of the sleeve includes a limit step. The connecting rod is disposed in the sleeve and includes a first end and a second end. The first end includes a stop part matched with the limit step. The second end extends out of the sleeve. The rear cover is detachably disposed on the rear end of the sleeve. The compression spring is disposed in the sleeve and includes a third end abutting against the rear cover and a fourth end abutting against the stop part; and the embedded part includes an embedded nut and a fastener. The fastener is detachably disposed in the embedded nut and is connected to the second end of the connecting rod.