Spring-Connected Probe for Optical Measurement Force Detection

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Solution Overview

Problem

Handheld optical measuring systems face challenges in achieving high measurement accuracy due to the use of active infrared markers that cause measurement errors from heat expansion and the need for manual actuation, which can deform or shift the probe head, leading to unknown force and direction exertions.

Innovation Solution

A measuring device with a rigid body and a holding part connected by a spring element, using passive optical markers to detect relative movement and calculate the measuring force, eliminating the need for manual actuation and additional sensors, and allowing for more accurate and flexible use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If active infrared markers are used on the measuring device, then the position can be detected via camera, but heat expansion causes measurement errors

Engineering Contradiction:
Improveposition detection accuracyVSAvoidheat expansion error
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent removes the active infrared light sources from the measuring device, extracting the harmful heat-generating component while retaining the optical marker function. Passive markers reflect ambient or projected light without generating heat, thereby eliminating thermal expansion errors while maintaining position detectability through the camera system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs passive optical markers instead of active infrared LEDs. These passive markers are simpler, generate no heat, and serve the same positional tracking function without the drawbacks of active light sources. The system may use projected light patterns or ambient light to illuminate these passive markers for camera detection.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of operation

If manual actuation button is used to capture measuring points, then the operation is simple, but the probe head deforms or shifts due to unknown force

Engineering Contradiction:
Improvemanual operation simplicityVSAvoidprobe head position accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements feedback through the spring element that continuously monitors the force applied to the probe head. When the probe contacts the workpiece, the spring compresses and provides tactile feedback to the user, allowing them to sense when a measuring point has been captured without needing to press a button. This eliminates the dual-action problem of button pressing while maintaining operational simplicity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The measuring device serves itself by using the spring element to automatically detect and signal measuring point capture through tactile feedback. The system does not require external button actuation or electronic triggering - the physical interaction between probe and workpiece directly generates the feedback signal through spring compression, making the system self-regulating and eliminating user-induced errors.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If additional sensors are added to detect probing force, then the measurement accuracy improves, but the device complexity increases

Engineering Contradiction:
Improveprobing force detection accuracyVSAvoidsystem structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses the spring element as an intermediary mechanical component that translates probing force into measurable displacement. Instead of adding electronic sensors to directly measure force, the spring acts as a mechanical mediator that converts force into position changes, which can be detected by the existing optical camera system through marker displacement, thereby avoiding additional complex sensing hardware.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces electronic force sensing with a mechanical spring-displacement system. The spring element provides a known mechanical relationship between force and displacement (Hooke's Law), allowing force determination through optical measurement of marker position changes rather than direct electronic force sensing. This substitutes complex electronic sensing with simple mechanical principles and existing optical capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables higher measurement accuracy and simpler system structure by automatically detecting probing and calculating the measuring force, reducing measurement errors and system complexity, while allowing for both handheld and machine-guided operations.

Implementation Method 1

a spring element (32) which connects the rigid body (28) to the holding part (30)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

at least one optical marker (22) is arranged on the measuring device and is detectable via a camera

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS10036628B2Measuring device for an optical measuring system
Publication Date: 2018.07.31 CARL ZEISS INDUSTRIELLE MESSTECHNIKE GMBH
  • US10036628B2 patent drawing
  • US10036628B2 patent drawing
  • US10036628B2 patent drawing

AI summary

A measuring device for an optical measuring system, comprising a rigid body which comprises a probe body or a tool and on which a first optical marker is arranged. The measuring device further comprises a holding part for holding the measuring device by hand or for clamping the measuring device in a machine. At least a second optical marker is arranged on the holding part. Still further, the measuring device comprises a spring element which connects the rigid body to the holding part.