Flexible Sprinkler Conduit Hanger for Faster Code-Compliant Support

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Solution Overview

Problem

Existing conduit support devices for fire suppression systems are complex, cumbersome, and labor-intensive to assemble, often requiring additional tools and pieces, which increases time and expense during installation.

Innovation Solution

A hanging connector system that joins flexible conduits end-to-end, including a metallic connector extending between a hanging member and a support structure, allowing for secure and efficient suspension of conduits while satisfying fire codes, with threaded connection arms for easy assembly and secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional conduit support devices are used, then the conduit can be supported, but the assembly process becomes complex and labor-intensive

Engineering Contradiction:
Improveconduit support reliabilityVSAvoidhanger assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single integrated hanger assembly. The connector body, connection arms, and hanging member are formed as one unified component that simultaneously provides conduit attachment, structural support, and ceiling mounting capabilities, eliminating the need for separate assembly steps with multiple discrete parts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hanger assembly is designed as a universal component that performs multiple functions: it connects to the conduit via threaded connection arms, provides structural support through its body, and attaches to the ceiling via the hanging member. This multi-functional design replaces several specialized components with one versatile assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional conduit support devices are used, then the conduit can be supported, but assembly requires additional tools and pieces

Engineering Contradiction:
Improveconduit support reliabilityVSAvoidassembly ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

All necessary components for conduit support are merged into a single hanger assembly unit. The connector body, connection arms with threading, and hanging member are integrated, eliminating the need for multiple separate pieces and additional assembly tools during installation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hanger assembly is pre-manufactured with all connection features already in place, including threaded connection arms and the hanging member. This preliminary preparation during manufacturing eliminates the need for field assembly operations requiring additional tools and pieces.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conventional conduit support devices are used, then the conduit can be supported, but installation time and expense increase

Engineering Contradiction:
Improveconduit support reliabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The hanger assembly is designed as a modular, pre-fabricated unit that can be independently installed without affecting other parts of the conduit system. This segmentation allows for quick, standalone installation of each support point, reducing overall installation time compared to complex interdependent assembly systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

All assembly operations are performed during manufacturing, creating a ready-to-install unit. The threaded connection arms and hanging member are pre-configured, so installation simply requires attaching the pre-assembled hanger to the conduit and ceiling, dramatically reducing on-site installation time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10981189B2Hanging connector for flexible sprinkler conduit
Publication Date: 2021.04.20 ASC ENGINEERED SOLUTIONS LLC
  • US10981189B2 patent drawing
  • US10981189B2 patent drawing
  • US10981189B2 patent drawing

AI summary

Provided herein is a fire protection sprinkler system including a hanging connector joining together a plurality of flexible conduits. In one approach a sprinkler assembly includes a sprinkler body coupled to a first flexible conduit, and a hanging connector coupled to the first flexible conduit and to a second flexible conduit, wherein the hanging connector includes a hanging member extending outwardly from the hanging connector. The sprinkler assembly further includes a metallic connector extending between the hanging member and a support structure.